








$20.00
Generation
5Language
EnglishModel of Truck
4D95LWE-5, S4D95LWE-5Region
GermanyTruck Class
4, S4Illustrated factory Workshop Manual for Komatsu Diesel Engines Models 4D95LWE-5 and S4D95LWE-5.
This manual will assist you in diagnosing, repairing, and adjusting for your diesel engine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models (Germany):
4D95LWE-5
S4D95LWE-5
Format: PDF, 198 pages
Language: English
Table of Contents:
SEN04408-00 WA65-6, WA70-6, WA80-6
SAFETY
FOREWORD
GENERAL
General
General view
4D95LWE-5
S4D95LWE-5
Specifications
General assembly drawing
4D95LWE-5 LEFT SIDE VIEW (WA65HH-6)
4D95LWE-5 RIGHT SIDE VIEW (WA65HH-6)
4D95LWE-5 FRONT VIEW (WA65HH-6)
4D95LWE-5 REAR VIEW (WA65HH-6)
S4D95LWE-5 LEFT SIDE VIEW (WA80HH-6)
S4D95LWE-5 RIGHT SIDE VIEW (WA80HH-6)
S4D95LWE-5 FRONT VIEW (WA80HH-6)
S4D95LWE-5 REAR VIEW (WA80HH-6)
DIMENSION TABLE
Engine performance curve
4D95LWE-5 [Applicable machine: WA65-HH-6]
4D95LWE-5 [Applicable machine: WA70-HH-6]
4D95LWE-5 [Applicable machine: WA80-HH-6]
Weight table
STRUCTURE AND FUNCTION
General structure
EXHAUST SYSTEM
ENGINE BODY
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING STSTEM
ELECTRICAL SYSTEM
TESTING AND ADJUSTING
Performance test
Run-in standard
Performance test criteria
Testing and adjusting data
Testing and adjusting tools list
Intake and exhaust system
Adjusting valve clearance
Engine body
Measuring compression pressure
Fuel system
Adjusting fuel injection pressure (Cracking pressure)
Shim data for adjusting injection pressure
Testing and adjusting fuel injection timing
Table of injection pumps using plunger with stepped lead
Adjusting fuel injection rate
Governor adjustment standard
Troubleshooting
Method of using troubleshooting charts
Points on troubleshooting
S-1 Starting performance is poor (Starting always takes time)
S-2 Engine does not start
S-3 Engine does not pick up smoothly (Follow-up is poor)
S-4 Engine stops during operations
S-5 Engine does not rotate smoothly
S-6 Engine lacks output (no power)
S-7 Exhaust gas is black (incomplete combustion)
S-8 Oil consumption is excessive (or exhaust gas is blue)
S-9 Oil becomes contaminated quickly
S-10 Fuel consumption is excessive
S-11 Oil is in coolant, or coolant spurts back, or coolant level goes down
S-12 Oil pressure lamp lights up (drop in oil pressure)
S-13 Oil level rises
S-14 Coolant temperature becomes too high (overheating)
S-15 Abnormal noise is made
S-16 Vibration is excessive
DISASSEMLY AND ASSEMBLY
General disassembly
General assembly
MAINTENANCE STANDARD
Turbocharger
Cylinder head
Valve, valve guide
Rocker arm shaft, push rod and tappet
Cylinder block
Cylinder
Crankshaft
Camshaft
Timing gear (Helical gear)
Flywheel and flywheel housing
Piston, piston ring and piston pin
Connecting rod
Regulator valve
Water pump and thermostat
REPAIR AND REPLACEMENT OF PARTS
Grinding cylinder head mounting surface
Replacing valve guide
Grinding valve
Replacing camshaft bushing
Replacing crankshaft gear
Testing and adjusting fuel injection timing
Replacing flywheel ring gear
Procedure for pressure test
Cylinder liner
(special restoration part)
Machining drawing for cylinder block bore
Additional machining of cam journal
Grinding crankshaft
Replacing connecting rod small end bushing
This manual will assist you in diagnosing, repairing, and adjusting for your diesel engine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models (Germany):
4D95LWE-5
S4D95LWE-5
Format: PDF, 198 pages
Language: English
Table of Contents:
SEN04408-00 WA65-6, WA70-6, WA80-6
SAFETY
FOREWORD
GENERAL
General
General view
4D95LWE-5
S4D95LWE-5
Specifications
General assembly drawing
4D95LWE-5 LEFT SIDE VIEW (WA65HH-6)
4D95LWE-5 RIGHT SIDE VIEW (WA65HH-6)
4D95LWE-5 FRONT VIEW (WA65HH-6)
4D95LWE-5 REAR VIEW (WA65HH-6)
S4D95LWE-5 LEFT SIDE VIEW (WA80HH-6)
S4D95LWE-5 RIGHT SIDE VIEW (WA80HH-6)
S4D95LWE-5 FRONT VIEW (WA80HH-6)
S4D95LWE-5 REAR VIEW (WA80HH-6)
DIMENSION TABLE
Engine performance curve
4D95LWE-5 [Applicable machine: WA65-HH-6]
4D95LWE-5 [Applicable machine: WA70-HH-6]
4D95LWE-5 [Applicable machine: WA80-HH-6]
Weight table
STRUCTURE AND FUNCTION
General structure
EXHAUST SYSTEM
ENGINE BODY
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING STSTEM
ELECTRICAL SYSTEM
TESTING AND ADJUSTING
Performance test
Run-in standard
Performance test criteria
Testing and adjusting data
Testing and adjusting tools list
Intake and exhaust system
Adjusting valve clearance
Engine body
Measuring compression pressure
Fuel system
Adjusting fuel injection pressure (Cracking pressure)
Shim data for adjusting injection pressure
Testing and adjusting fuel injection timing
Table of injection pumps using plunger with stepped lead
Adjusting fuel injection rate
Governor adjustment standard
Troubleshooting
Method of using troubleshooting charts
Points on troubleshooting
S-1 Starting performance is poor (Starting always takes time)
S-2 Engine does not start
S-3 Engine does not pick up smoothly (Follow-up is poor)
S-4 Engine stops during operations
S-5 Engine does not rotate smoothly
S-6 Engine lacks output (no power)
S-7 Exhaust gas is black (incomplete combustion)
S-8 Oil consumption is excessive (or exhaust gas is blue)
S-9 Oil becomes contaminated quickly
S-10 Fuel consumption is excessive
S-11 Oil is in coolant, or coolant spurts back, or coolant level goes down
S-12 Oil pressure lamp lights up (drop in oil pressure)
S-13 Oil level rises
S-14 Coolant temperature becomes too high (overheating)
S-15 Abnormal noise is made
S-16 Vibration is excessive
DISASSEMLY AND ASSEMBLY
General disassembly
General assembly
MAINTENANCE STANDARD
Turbocharger
Cylinder head
Valve, valve guide
Rocker arm shaft, push rod and tappet
Cylinder block
Cylinder
Crankshaft
Camshaft
Timing gear (Helical gear)
Flywheel and flywheel housing
Piston, piston ring and piston pin
Connecting rod
Regulator valve
Water pump and thermostat
REPAIR AND REPLACEMENT OF PARTS
Grinding cylinder head mounting surface
Replacing valve guide
Grinding valve
Replacing camshaft bushing
Replacing crankshaft gear
Testing and adjusting fuel injection timing
Replacing flywheel ring gear
Procedure for pressure test
Cylinder liner
(special restoration part)
Machining drawing for cylinder block bore
Additional machining of cam journal
Grinding crankshaft
Replacing connecting rod small end bushing
General
Generation
5Language
EnglishModel of Truck
4D95LWE-5, S4D95LWE-5Region
GermanyTruck Class
4, S4Type of Document
Workshop ManualType of Truck
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