Komatsu BR500JG-1 (SN from 01006) Mobile Crushers (Japan) Workshop Manual (SEBM012103)

Illustrated factory Workshop Manual for Komatsu Mobile Crushers Models BR500JG-1.

This manual will assist you in diagnosing, repairing, and adjusting for your mobile crusher.
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Covered Models (Japan):
   BR500JG-1 (SN: 01006-)

Format: PDF, 391 pages
Language: English
Table of Contents:
   GENERAL
      DIMENSION
      SPECIFICATIONS
      TABLE OF OIL AND COOLANT CAPACITIES
   STRUCTURE AND FUNCTION
      PARTS RELATED TO ENGINE
      RADIATOR, OIL COOLER
      DRIVE SYSTEMS FOR EACH COMPONENT
      FINAL DRIVE
      TRACK FRAME, RECOIL SPRING
      TRACK SHOE
      HYDRAULIC TANK, HYDRAULIC FILTER
      HYDRAULIC PUMP
      CONTROL VALVE
      SUCTION SAFETY VALVE
      SELF-REDUCING PRESSURE VALVE
      CLSS
      CRUSHER MOTOR
      TRAVEL MOTOR
      TRAVEL PPC VALVE
      HYDRAULIC CYLINDER
      ELECTRIC CIRCUIT DIAGRAM
      ENGINE CONTROL SYSTEM
      MACHINE MONITOR SYSTEM
      BELT CONVEYOR MACHINERY
      BELT CONVEYOR MOTOR
      SOLENOID VALVE (6-SPOOL)
      SOLENOID VALVE (FOR CRUSHER MOTOR)
      PPC VALVE
      FIRST BELT CONVEYOR
      GRIZZLY FEEDER
      VIBRATOR
      FLOW CONTROL VALVE
      CRUSHER
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
      STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
      TOOLS FOR TASTING, ADJUSTING, AND TROUBLESHOOTING
      MEASURING ENGINE SPEED
      MEASURING EXHAUST COLOR
      ADJUSTING VALVE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      MEASURING BLOW-BY PRESSURE
      TESTING AND ADJUSTING FUEL INJECTION TIMING
      MEASURING ENGINE OIL PRESSURE
      TESTING AND ADJUSTING FAN BELT TENSION
      ADJUSTING ENGINE SPEED SENSOR
      MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
      TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT AND TRAVEL CIRCUIT
      TESTING AND ADJUSTING CONTROL PUMP CIRCUIT OIL PRESSURE
      TESTING SOLENOID VALVE OUTPUT PRESSURE
      MEASURING PPC VALVE OUTPUT PRESSURE
      TESTING TRAVEL DEVIATION
      RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
      TESTING AND ADJUSTING TRACK SHOE TENSION
      BLEEDING AIR FROM HYDRAULIC CIRCUIT
      ADJUSTING FUEL CONTROL LEVER
      TESTING AND ADJUSTING CRUSHER
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      SKETCHES OF SPECIAL TOOLS
      STARTING MOTOR ASSEMBLY
      ALTERNATOR ASSEMBLY
      ENGINE OIL COOLER ASSEMBLY
      FUEL INJECTION PUMP ASSEMBLY
      WATER PUMP ASSEMBLY
      NOZZLE HOLDER ASSEMBLY
      TURBOCHARGER ASSEMBLY
      THERMOSTAT ASSEMBLY
      ENGINE FRONT SEAL
      ENGINE REAR SEAL
      CYLINDER HEAD ASSEMBLY
      AFTERCOOLER CORE ASSEMBLY
      HYDRAULIC COOLER ASSEMBLY
      RADIATOR, HYDRAULIC COOLER ASSEMBLY
      ENGINE, MAIN PUMP ASSEMBLY
      DAMPER ASSEMBLY
      FUEL TANK ASSEMBLY
      FINAL DRIVE ASSEMBLY
      SPROCKET
      IDLER, RECOIL SPRING ASSEMBLY
      IDLER ASSEMBLY
      RECOIL SPRING ASSEMBLY
      TRACK ROLLER ASSEMBLY
      CARRIER ROLLER ASSEMBLY
      TRACK SHOE ASSEMBLY
      HYDRAULIC TANK ASSEMBLY
      CONTROL PUMP ASSEMBLY
      MAIN PUMP ASSEMBLY
      MAIN PUMP INPUT SHAFT OIL SEAL
      SERVO VALVE ASSEMBLY FOR FRONT PUMP
      SERVO VALVE ASSEMBLY FOR REAR PUMP
      TRAVEL PPC VALVE ASSEMBLY
      CONVEYOR MACHINERY, MOTOR ASSEMBLY
      CONVEYOR MACHINERY ASSEMBLY
      CHEEK PLATE
      FIXED JAW PLATE
      SWING JAW PLATE
      TOGGLE PLATE
      TOGGLE SEAT
      FLYWHEEL AND V SHEAVE
      SWING JAW
      BEARING
      THRUST SEAT
      CHEEK PLATE
      FIXED JAW TEETH
      SWING JAW TEETH
      TOGGLE PLATE
      TOGGLE SEAT
      HYDRAULIC RAM
      FLYWHEEL AND V-PULLEY
      SWING JAW
      BEARING
   MAINTENANCE STANDARD
      ENGINE MOUNT
      FINAL DRIVE
      TRACK FRAME AND RECOIL SPRING
      IDLER
      CARRIER ROLLER
      TRACK ROLLER
      TRACK
      HYDRAULIC PUMP
      CONTROL PUMP AND RELIEF VALVE
      SUCTION-SAFETY VALVE
      SELF-REDUCING PRESSURE VALVE
      CRUSHER MOTOR
      TRAVEL MOTOR
      TRAVEL PPC VALVE
      BELT CONVEYOR MACHINERY
      BELT CONVEYOR MOTOR
      CRUSHER
      WEAR MEASUREMENT OF MAJOR CONSUMABLE PARTS
   OTHERS
      HYDRAULIC CIRCUIT DIAGRAM (SERIAL NO.: 1006-1103)
      HYDRAULIC CIRCUIT DIAGRAM (SERIAL NO.: 1201 AND UP)
      ELECTRIC CIRCUIT DIAGRAM (SERIAL NO.: 1002-1006)
      ELECTRIC CIRCUIT DIAGRAM (SERIAL NO.: 1007-1103)
      ELECTRIC CIRCUIT DIAGRAM (SERIAL NO.: 1201 AND UP)