Komatsu D475A-5 (SN from 30001) and D475ASD-5 (SN from 30001) Crawler Dozers (Japan) Field Assembly Manual (GEN00051-05)

Illustrated factory Field Assembly Manual for Komatsu Crawler Dozers Models D475A-5 and D475ASD-5.

This manual will assist you in for your crawler dozer.
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Covered Models (Japan):
   D475A-5 (SN: 30001-)
   D475ASD-5 (SN: 30001-)

Format: PDF, 244 pages
Language: English
Table of Contents:
   SPECIFICATIONS
   PRECAUTIONS FOR FIELD ASSEMBLY
   DISPOSAL OF REMOVED PARTS
   ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE
   KIT LAYOUT DIAGRAM
   STYLE FOR TRANSPORTATION
   TOOLS LIST FOR FIELD ASSEMBLY
   SKETCH OF TOOLS
   TIGHTENING TORQUE
   COATING MATERIALS
   A. Assembly
      A- 1. Setting of track shoe
      A- 2. Setting of the machine
      A- 3. Installation of blade lift hydraulic cylinder
      A- 4. Installation of undercarriage
      A- 5. Adding oil to pivot chamber
      A- 6. Check of oil and coolant levels
      A- 7. Installation of ripper
      A- 8. Installation of trunnion
      A- 9. Installation of track shoe
      A-10. Check track tension
      A-11. Assembly of blade
      A-12. Installation of blade
      A-13. Installation of operator's cab
      A-14. Installation of ROPS
      A-15. Installing direction of exhaust pipe
      A-16. Installation of giant ripper shank
      A-17. Adjustment of arm joint (U-blade)
      A-18. Installation of counterweight
      A-19. Procedure for adjusting blade tilt angle limit
      A-20. Method of checking auto-reset system (Superdozer)
      A-21. Installation of ORBCOMM antenna and wiring harness
      A-22. Installing lunchbox band (if equipped)
      A-23. Greasing each part of work equipment
      A-24. Bleeding air from hydraulic cylinders
      A-25. Air bleeding from work equipment pump and fan pump
   M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
      M- 1. Check and adjustment of operator’s cab
      M- 2. Inspection of machine monitor
      M- 3. No-injection cranking of engine
      M- 4. Setting procedure of user adjust mode
      M- 5. Replacement of return filter (Replacement of standard filter -> special flushing parts)
      M- 6. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)
      M- 7. Replacement of return filter (Replacement of special flushing parts -> standard filter)
      M- 8. Bleeding air from hydraulic cylinders (Part 2)
   APPENDIX 1. INSTALLATION OF SPILL GUARDS
   APPENDIX 2. PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
   FIELD ASSEMBLY INSPECTION REPORT (U-DOZER SPECIFICATION)
   FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)