Komatsu D575A-2 (SN: 10001-10034) Crawler Dozers (Japan) Workshop Manual (SEBM000105)

Illustrated factory Workshop Manual for Komatsu Crawler Dozers Models D575A-2.

This manual will assist you in diagnosing, repairing, and adjusting for your crawler dozer.
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Covered Models (Japan):
   D575A-2 (SN: 10001-10034)

Format: PDF, 650 pages
Language: English
Table of Contents:
   GENERAL
      SPECIFICATIONS
      WEIGHT TABLE
      FUEL, COOLANT AND LUBRICANTS
   STRUCTURE AND FUNCTION
      RADIATOR, OIL COOLER
      FUEL PIPING DRAWING
      ENGINE CONTROL
      POWER TRAIN SYSTEM
      POWER TRAIN HYDRAULIC PIPING
      POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
      POWER TRAIN HYDRAULIC CIRCUIT SCHEMATICS (Engine running transmission shift lever in “NEUTRAL”, steering levers and brake pedal not operated)
      DAMPER
      TORQUE CONVERTER, PTO
      TORQUE CONVERTER FILTER, TORQUE CONVERTER RELIEF VALVE
      TRANSMISSION CONTROL
      TRANSMISSION
      TRANSMISSION CONTROL VALVE
      STEERING CLUTCH, BRAKE CONTROL
      STEERING CLUTCH, BRAKE CONTROL CIRCUIT DIAGRAM
      STEERING CLUTCH, BRAKE CONTROL CIRCUIT SCHEMATICS
      STEERING CONTROL VALVE
      STEERING CLUTCH, STEERING BRAKE
      FINAL DRIVE
      TRACK FRAME
      RECOIL SPRING
      HYDRAULIC ASSIST RETURN VALVE
      TRACK ROLLER BOGIE
      SUSPENSION
      HYDRAULIC PIPING DIAGRAM FOR COOLING FAN DRIVE AND WORK EQUIPMENT
      HYDRAULIC TANK
      ACCUMULATOR (For work equipment circuit)
      COOLING FAN DRIVE CIRCUIT SCHEMATICS (Engine running)
      MAIN RELIEF VALVE FOR COOLING FAN DRIVE
      PPC VALVE
      ACCUMULATOR (For PPC circuit)
      PPC RELIEF VALVE
      PPC SHUTTLE VALVE
      MAIN CONTROL VALVE
      RIPPER BYPASS VALVE
      DUAL TILT SOLENOID VALVE
      PISTON VALVE
      QUICK DROP VALVE
      OPERATION OF WORK EQUIPMENT CONTROL CIRCUIT
      PIN-PULLER HYDRAULIC CIRCUIT SCHEMATICS (Engine running, Pin-puller switch is at “HOLD”)
      PIN-PULLER HYDRAULIC CIRCUIT DIAGRAM
      PIN-PULLER SOLENOID VALVE
      PIN-PULLER SWITCH
      PIN-PULLER CYLINDER
      CYLINDER STAY
      U-DOZER (K-link type)
      VARIABLE GIANT RIPPER
      ELECTRIC CIRCUIT DIAGRAM
      EVMS
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR ENGINE
      STANDARD VALUE TABLE FOR CHASSIS
      STANDARD VALUE TABLE FOR ELECTRIC SYSTEM
      TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
      ADJUSTING VALVE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      TESTING AND ADJUSTING FUEL INJECTION TIMING
      ADJUSTING FUEL INJECTION PUMP RACK LINKAGE
      TESTING AND ADJUSTING ALTERNATOR BELT TENSION
      MEASURING EXHAUST TEMPERATURE
      MEASURING BLOWBY
      MEASURING COOLING FAN SPEED
      MEASURING TORQUE CONVERTER STALL SPEED
      MEASURING SPEED AT TORQUE CONVERTER STALL + HYDRAULIC PUMP RELIEF (Full stall)
      MEASURING, ADJUSTING FAN PUMP RELIEF PRESSURE
      MEASURING FAN PUMP DISCHARGE AMOUNT
      MEASURING FAN MOTOR DRAIN AMOUNT
      MEASURING POWER TRAIN OIL PRESSURE
      PROCEDURE FOR SIMPLE TEST OF STEERING BRAKE PERFORMANCE
      PROCEDURE FOR RELEASING STEERING BRAKE
      TESTING AND ADJUSTING WORK EQUIPMENT CIRCUIT PRESSURE (Main relief pressure) AND PPC CIRCUIT PRESSURE
      WORK EQUIPMENT CIRCUIT
      PPC CIRCUIT
      MEASURING PPC VALVE OUTPUT PRESSURE
      ADJUSTING WORK EQUIPMENT, PPC VALVE
      RELEASING AIR REMAINING IN HYDRAULIC CIRCUIT ON MACHINES EQUIPPED WITH PPC VALVE
      BLEEDING AIR FROM HYDRAULIC CYLINDER
      CHECKING LOCATION OF CAUSE OF HYDRAULIC DRIFT OF BLADE AND RIPPER
      MEASURING PIN-PULLER SOLENOID VALVE OUTPUT PRESSURE
      ADJUSTING FUEL CONTROL LINKAGE
      ADJUSTMENT OF GEARSHIFT LEVER LINKAGE
      ADJUSTMENT OF STEERING LEVER LINKAGE
      ADJUSTMENT OF BRAKE PEDAL LINKAGE
      PROCEDURE FOR TESTING SENSORS
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      STARTING MOTOR
      ALTERNATOR
      ENGINE OIL COOLER
      POWER TRAIN OIL COOLER
      HYDRAULIC COOLER
      FUEL INJECTION PUMP (Left and right)
      WATER PUMP
      TURBOCHARGER
      AFTER-COOLER CORE
      NOZZLE HOLDER
      CYLINDER HEAD
      RADIATOR
      FAN MOTOR
      ENGINE
      DAMPER
      POWER TRAIN
      PTO, TORQUE CONVERTER
      PTO
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      STEERING, LUBRICATION PUMP
      STEERING CASE
      STEERING CLUTCH
      STEERING BRAKE
      TRANSMISSION CONTROL VALVE
      STEERING CONTROL VALVE
      POWER TRAIN
      TRANSMISSION LUBRICATION PUMP
      SCAVENGING PUMP
      FINAL DRIVE
      TRACK FRAME
      HYDRAULIC ASSIST, RECOIL SPRING
      IDLER
      TRACK ROLLER
      BOGIE
      CARRIER ROLLER
      TRACK SHOE
      PIVOT SHAFT
      EQUALIZER BAR
      HYDRAULIC, PPC PUMP
      FAN, HYDRAULIC PUMP
      BLADE VALVE
      RIPPER VALVE
      MAIN RELIEF VALVE
      BLADE LIFT CYLINDER
      BLADE TILT CYLINDER
      RIPPER LIFT CYLINDER
      RIPPER TILT CYLINDER
      HYDRAULIC CYLINDER
      PIN-PULLER CYLINDER
      BLADE PPC VALVE
      RIPPER PPC VALVE
      BLADE (K-link type)
      VARIABLE GIANT RIPPER
      OPERATOR’S SEAT FRAME
      CAB
      ROPS
   MAINTENANCE STANDARD
      ENGINE MOUNT
      DAMPER
      TORQUE CONVERTER, PTO
      TRANSMISSION
      TRANSMISSION CONTROL VALVE
      SPEED, DIRECTIONAL SELECTOR VALVE
      STEERING CONTROL VALVE
      STEERING CLUTCH, STEERING BRAKE
      FINAL DRIVE
      TRACK FRAME
      RECOIL SPRING
      HYDRAULIC ASSIST RETURN VALVE
      IDLER
      TRACK ROLLER BOGIE
      TRACK ROLLER
      TRACK SHOE (Lubricated track link)
      SUSPENSION
      HYDRAULIC PUMP
      WORK EQUIPMENT CYLINDER
      PIN PULLER CYLINDER
      CYLINDER STAY
      U-DOZER (K-link type)
      CUTTING EDGES AND END BITS
      VARIABLE GIANT RIPPER