Komatsu D65E-12, D65EX-12, D65P-12 and D65PX-12 (SN. from 60001) Crawler Dozers (Japan) Workshop Manual (SEBM001923)

Illustrated factory Workshop Manual for Komatsu Crawler Dozers Models D65E-12, D65EX-12, D65P-12 and D65PX-12.

This manual will assist you in diagnosing, repairing, and adjusting for your crawler dozer.
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Covered Models (Japan):
   D65E-12 (SN: 60001-)
   D65EX-12 (SN: 60001-)
   D65P-12 (SN: 60001-)
   D65PX-12 (SN: 60001-)

Format: PDF, 1262 pages
Language: English
Table of Contents:
   GENERAL
      GENERAL ASSEMBLY DRAWING
      SPECIFICATIONS
      WEIGHT TABLE
      TABLE OF FUEL, COOLANT AND LUBRICANTS
   STRUCTURE AND FUNCTION
      RADIATOR,OIL COOLER
      ENGINE CONTROL
      POWER TRAIN SYSTEM
      POWER TRAIN SKELETON
      POWER TRAIN UNIT
      POWER TRAIN HYDRAULIC PIPING DIAGRAM
      POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
      POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
      DAMPER,UNIVERSAL JOINT
      TORQUE CONVERTER AND PTO
      TRANSMISSION CONTROL
      TRANSMISSION
      TRANSMISSION CONTROL VALVE
      MAIN RELIEF VALVE
      LUBRICATION RELIEF VALVE
      STEERING,BRAKE CONTROL
      BEVEL GEAR SHAFT, STEERING CLUTCH,STEERING BRAKE (D65E,P-12)
      STEERING CONTROL VALVE (D65E,P-12)
      STEERING BRAKE VALVE (D65E,P-12)
      REDUCING VALVE
      STEERING AND BRAKE CONTROL (D65EX,PX-12)
      BEVEL GEAR SHAFT, HSS STEERING AND BRAKE (D65EX,PX-12)
      BEVEL GEAR SHAFT, HSS BRAKE VALVE (D65EX,PX-12)
      SCAVENGING PUMP STRAINER
      POWER TRAIN OIL STRAINER
      POWER TRAIN OIL FILTER
      FINAL DRIVE
      MAIN FRAME
      TRACK FRAME
      RECOIL SPRING
      SUSPENSION
      WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
      PPC CONTROL PIPING DIAGRAM
      WORK EQUIPMENT CONTROL
      WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
      WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
      STEERING AND WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
      STEERING AND WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
      HYDRAULIC TANK AND FILTER
      HYDRAULIC,HSS PUMP (D65EX,PX-12)
      PPC VALVE (FOR STEERING) (D65EX,PX-12)
      PPC VALVE (FOR STEERING) (D65E,P-12)
      PPC VALVE (FOR BLADE LIFT, TILT AND RIPPER)
      PPC CHARGE VALVE
      PPC LOCK VALVE
      MAIN CONTROL VALVE (2-SPOOL VALVE) (D65E,P-12)
      MAIN CONTROL VALVE (2-SPOOL VALVE) (D65EX,PX-12)
      POWER PITCH SELECTOR VALVE
      HSS MOTOR
      OPERATION OF STEERING, WORK EQUIPMENT CONTROL CIRCUIT
      SUCTION VALVE
      PISTON VALVE
      WORK EQUIPMENT
      ELECTRICAL CIRCUIT DIAGRAM
      ENGINE CONTROL
      MACHINE MONITOR SYSTEM
      SENSORS
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR ENGINE
      STANDARD VALUE TABLE FOR CHASSIS
      STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
      TOOL LIST FOR TESTING AND ADJUSTING
      ADJUSTING VALVE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      MEASURING BLOWBY
      ADJUSTING FULE INJECTION TIMING
      MEASURING EXHAUST COLOR
      MEASURING BOOST PRESSURE
      MEASURING EXHAUST TEMPERATURE (D65P,EX,PX-12)
      MEASURING ENGINE OIL PRESSURE
      MEASURING ENGINE SPEED
      TESTING FAN BELT TENSION
      MEASURING SPEED AT TORQUE CONVERTER STALL
      ADJUSTING FULE CONTROL LINKAGE
      ADJUSTING STEERING AND DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LEVER LINKAGE (D65E,P)
      ADJUSTING DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LINKAGE (D65EX,PX)
      ADJUSTING BRAKE PEDAL LINKAGE
      ADJUSTING WORK EQUIPMENT CONTROL LINKAGE
      ADJUSTING STRAIGHT TILTDOZER
      ADJUSTING PPC VALVE
      MEASURING POWER TRAIN OIL PRESSURE
      TESTING AND ADJUSTING WORK EQUIPMENT HYDRAULIC PRESSURE (D65E,P)
      TESTING AND ADJUSTING WORK EQUIPMENT, STEERING HYDRAULIC PRESSURE (D65EX,PX)
      TESTING AND ADJUSTING CONTROL CIRCUIT PRESSURE
      MEASURING OUTPUT PRESSURE OF PPC VALVE
      MEASURING OIL LEAKAGE FROM HSS MOTOR (D65EX,PX)
      MEASURING LEAKAGE INSIDE CYLINDER
      BLEEDING AIR FROM HYDRAULIC CYLINDER
      RELEASING REMAINING PRESSURE FROM HYDRAULIC CIRCUIT
      PROCEDURE FOR SIMPLE TEST OF STEERING BRAKE PERFORMANCE
      PROCEDURE FOR TESTING SENSORS
      TESTING AND ADJUSTING "OPEN" AND "CLOSE" LOCK AND STEADY REST OF OPERATORS CAB DOOR
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      SPECIAL TOOL SKETCH
      STARTING MOTOR
      ALTERNATOR ASSEMBLY
      ENGINE OIL COOLER CORE
      FUEL INJECTION PUMP ASSEMBLY
      WATER PUMP ASSEMBLY
      TURBOCHARGER ASSEMBLY
      NOZZLE HOLDER ASSEMBLY (D65P,EX,PX)
      NOZZLE HOLDER ASSEMBLY (D65E)
      THERMOSTAT ASSEMBLY
      CYLINDER HEAD ASSEMBLY (D65P,EX,PX)
      CYLINDER HEAD ASSEMBLY (D65E)
      ENGINE FRONT SEAL
      ENGINE REAR SEAL
      AIR CONDITIONER COMPRESSOR ASSEMBLY
      AIR CONDITIONER CONDENSER ASSEMBLY
      FUEL TANK ASSEMBLY
      RADIATOR ASSEMBLY
      ENGINE ASSEMBLY (CAB SPECIFICATION)
      ENGINE ASSEMBLY (CANOPY SPECIFICATION)
      DAMPER ASSEMBLY
      POWER TRAIN UNIT ASSEMBLY (D65E,P)
      POWER TRAIN UNIT ASSEMBLY (D65EX,PX)
      POWER TRAIN UNIT (D65E,P)
      POWER TRAIN UNIT (D65EX,PX)
      TORQUE CONVERTER ASSEMBLY
      PTO ASSEMBLY
      TORQFLOW TRANSMISSION ASSEMBLY
      STEERING CASE ASSEMBLY (D65E,P)
      HSS ASSEMBLY (D65EX,PX)
      TORQUE CONVERTER VALVE ASSEMBLY
      TRANSMISSION CONTROL VALVE ASSEMBLY
      STEERING CONTROL VALVE ASSEMBLY (D65E,P)
      BRAKE VALVE ASSEMBLY (D65EX,PX)
      REDUCING VALVE ASSEMBLY (D65E,P)
      HSS MOTOR ASSEMBLY (D65EX,PX)
      SCAVENGING PUMP ASSEMBLY
      POWER TRAIN PUMP ASSEMBLY
      FINAL DRIVE ASSEMBLY
      TRACK FRAME ASSEMBLY
      RECOIL SPRING ASSENBLY
      IDLER ASSEMBLY
      TRACK ROLLER ASSEMBLY
      CARRIER ROLLER ASSEMBLY (D65P,PX)
      CARRIER ROLLER ASSEMBLY (D65E,EX)
      TRACK SHOE
      PIVOT SHAFT ASSEMBLY
      EQUALIZER BAR ASSEMBLY
      EQUALIZER SIDE BUSHING
      SEGMENT TEETH
      WORK EQUIPMENT PUMP ASSEMBLY (D65E,P)
      HSS, WORK EQUIPMENT PUMP ASSEMBLY (D65EX,PX)
      PPC PUMP ASSEMBLY
      MAIN CONTROL VALVE ASSEMBLY
      MAIN RELIEF VALVE
      PPC VALVE ASSEMBLY
      PPC CHARGE RELIEF VALVE ASSEMBLY
      SUCTION VALVE ASSEMBLY
      BLADE LIFT CYLINDER ASSEMBLY
      BLADE TILT CYLINDER ASSEMBLY
      HYDRAULIC CYLINDER ASSEMBLY (BLADE LIFT, BLADE TILT CYLINDER)
      WORK EQUIPMENT ASSEMBLY
      RIPPER VALVE ASSEMBLY (OPT.)
      ROPS GUARD
      OPERATOR`S CAB ASSEMBLY
      CANOPY ASSEMBLY
      DASHBOARD ASSEMBLY
      MONITOR ASSEMBLY
      FLOOR FRAME ASSEMBLY (D65E,P)
      FLOOR FRAME ASSEMBLY (D65EX,PX)
   MAINTENANCE STANDARD
      ENGINE MOUNT
      POWER TRAIN UNIT MOUNT
      DAMPER, UNIVERSAL JOINT
      TORQUE CONVERTER, PTO
      TRANSMISSION
      TRANSMISSION CONTROL VALVE
      MAIN RELIEF VALVE
      BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE (D65E,P-12)
      BEVEL GEAR SHAFT, HSS STEERING BRAKE (1/2) (D65EX,PX-12)
      BEVEL GEAR SHAFT, HSS STEERING BRAKE (2/2) (D65EX,PX-12)
      BEVEL GEAR SHAFT, HSS STEERING BRAKE (1/2) (D65EX,PX-12)
      STEERING CONTROL VALVE (D65E,P-12)
      BEVEL GEAR SHAFT, HSS BRAKE VALVE (D65EX,PX-12)
      POWER TRAIN, LUBRICATION PUMP
      PPC PUMP
      PPC VALVE
      PPC CHARGE VALVE
      FINAL DRIVE
      HULL FRAME
      TRACK FRAME, RECOIL SPRING
      IDLER
      TRACK ROLLER
      CARRIER ROLLER
      SPROCKET TOOTH PROFILE
      TRACK SHOE (DRY TYPE)
      TRACK SHOE (LUBRICATION TYPE)
      SUSPENSION
      HYDRAULIC PUMP (D65E,P-12)
      HYDRAULIC, HSS PUMP (D65EX,PX-12)
      HSS MOTOR (D65EX,PX-12)
      MAIN CONTROL VALVE
      WORK EQUIPMENT CYLINDER
      WORK EQUIPMENT
      CUTTING EDGE, END BIT
      RIPPER
   OTHERS
      SPECIFICATIONS
      STRUCTURE AND FUNCTION
      MAINTENANCE STANDARD
      D65EX,PX-12 (FOR KA SPEC.)
      STRUCTURE AND FUNCTION
      TESTING AND ADJUSTING
      TROUBLESHOOTING
      ELECTRIC CIRCUIT DIAGRAM