Komatsu D355A-5 (SN from 12622) Crawler Dozers (Japan) Workshop Manual (SEBM01950508)

Illustrated factory Workshop Manual for Komatsu Crawler Dozers Models D355A-5.

This manual will assist you in diagnosing, repairing, and adjusting for your crawler dozer.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models (Japan):
   D355A-5 (SN: 12622-)

Format: PDF, 723 pages
Language: English
Table of Contents:
   SAFETY
   FOREWORD
      HOW TO READ THE SHOP MANUA;
      HOISTING INSTRUCTIONS
      COATING MATERIALS
      STANDARD TIGHTENING TORQUE
      ELECTRIC WIRE CODE
      CONVERSION TABLE
      TEMPERATURE
      WEIGHT TABLE
      TABLE OF FUEL, COOLANT AND LUBRICANTS
   STRUCTURE AND FUNCTION
      GENERAL
      POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      DISC CLUTCHES
      TRANSMISSION POWER TRAIN
      TORQFLOW HYDRAULIC PIPING
      TORQFLOW HYDRAULIC SYSTEM
      TORQFLOW HYDRAULIC CIRCUIT DIAGRAM
      TRANSMISSION CONTROL VALVE
      CONTROL VALVE SYSTEM DIAGRAM
      SAFETY VALVE
      TRANSMISSION LUBRICATION RELIEF VALVE
      TRANSMISSION PUMP
      TRANSMISSION AND STEERING OIL STRAINER
      TRANSMISSION OIL FILTER
      BEVEL GEAR SHAFT AND STEERING CLUTCH
      STEERING AND BRAKE PIPING
      STEERING AND BRAKE HYDRAULIC SYSTEM
      STEERING AND BRAKE HYDRAULIC CIRCUIT DIAGRAM
      STEERING CONTROL VALVE
      STEERING MAIN RELIEF VALVE
      STEERING BRAKE AND BOOSTER
      STEERING PUMP
      STEERING OIL FILTER
      SPRING ASSIST BRAKE DEVICE
      PTO
      FINAL DRIVE
      TRACK FRAME
      RECOIL SPRING
      IDLER
      TRACK ROLLER AND CARRIER ROLLER
      TRACK (Lubricated track link)
      TRACK (Dry type track link)
      SUSPENTION
      HYDRAULIC PIPING
      HYDRAULIC CIRCUIT DIAGRAM
      HYDRAULIC TANK
      HYDRAULIC PUMP
      HYDRAULIC CONTROL VALVE
      HYDRAULIC CYLINDER
      RIPPER SELECTOR VALVE AND PILOT CHECK VALVE
      PILOT VALVE
      SERVO VALVE HYDRAULIC SYSTEM
      ROTARY SERVO VALVE
      PIN PULLER HYDRAULIC SYSTEM AND DIAGRAM (for giant ripper)
      PIN PULLER VALVE (for giant ripper)
      PIN PULLER CYLINDER (for giant ripper)
      STRAIGHT TILT DOZER
      VARIABLE MULTIPLE SHANK RIPPER
      VARIABLE GIANT RIPPER
      CYLINDER STAY
      EVMS (electronic vehicle monitoring system0
      AIR CONDITIONER
   TESTING AND ADJUSTING
      TABLE OF STANDARD VALUES FOR ENGINE
      TABLE OF STANDARD VALUES FOR CHASSIS
      TABLE OF ELECTRICAL JUDGEMENT STANDARD VALVE
      TESTING AND ADJUSTING TOOL LIST
      ADJUSTING VALUE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      ADJUSTING FUEL INJECTION TIMING
      MEASURING TORQUE CONVERTER STALL SPEED
      MEASURING HYDRAULIC PRESSURE
      BLEEDING AIR FROM HYDRAULIC CYLINDER
      ADJUSTING LINKAGE
      TROUBLESHOOTING
   TROUBLESHOOTING
      Preparation for Troubleshooting
      Position of connectors
   DISASSEMBLY AND ASSEMBLY
      Method of Using Manual
      Precautions when carrying out operation
      Dismounting / Mounting of Starter Motor
      Removing / Installing of Fan Belt
      Dismounting / Mounting of Alternator
      Dismounting / Mounting of engine Oil Cooler
      Dismounting / Mounting of Fuel Injection
      Dismounting / Mounting of Water Pump
      Dismounting / Mounting of Turbo Charger
      Dismounting / Mounting of After Cooler
      Dismounting / Mounting of Nozzle Holder
      Dismounting / Mounting of Cylinder Head
      Dismounting / Mounting of Radiator
      Dismounting / Mounting of Fuel Tank
      Dismounting / Mounting of PTO
      Dismounting / Mounting of Torque Converter Oil Cooler
      Dismounting / Mounting of Engine
      Dismounting / Mounting of Chassis-Related Parts from Engine
      Dismounting / Mounting of Torque Converter
      Disassembly / Assembly of Torque Converter
      Dismounting / Mounting of Torque Converter Relief Valve
      Dismounting / Mounting of Torque Converter Regulator Valve
      Dismounting / Mounting of Torqflow Transmission
      Disassembly / Assembly of Torqflow Transmission
      Disassembly of No. 1,3 Carriers and No. 1,2 Sun gears and bearing cage
      Disassembly of No. 4 Housing and No. 5,6 Gears and PTO Shaft
      Assembly of Torqflow Transmission
      Assembly of No. 4 Housing and No. 5,6 Gears and PTO Shaft
      Assembly of No. 1,2 Sun Gears and Bearing Cage
      Dismounting / Mounting of Torqflow Transmission Lubrication Valve
      Dismounting / Mounting of Transmission Control Valve
      Dissambly / Assembly of Transmission Control Valve
      Dismounting / Mounting of Steering Clutch
      Disassembly / Assembly of Steering Clutch
      Dismounting / Mounting of Bevel Gear Shaft and Bevel Gear
      Dismounting / Mounting of Steering / Brake Interlocking Valve
      Disassembly / Assembly of Steering / Brake Interlocking Valve
      Disassembly / Assembly of Steering Bake Booster
      Dismounting/ Mounting of Steering Main Relief Valve
      Disassembly / Assembly of Steering Main Relief Vallve
      Dismounting / Mounting of Brake Assister Cylinder Ass`y
      Disassembly / Assmebly of Brake Assister Cylinder Ass`y
      Dismounting / Mounting of Final Drive 1st Pinion
      Disassembly / Assembly of Final Drive
      Dismounting / Mounting of Transmission Pump
      Dismounting / Mounting of Steering Pump
      Checking before removal of Track Shoe Assembly
      Removal of Track Shoe Assembly (Normal)
      Removal of Track Shoe Assembly (When there is abnormality inside track frame)
      Installation of Track Shoe Assembly
      Truck Line Disassembly and Assembly
      Overall Disassembly / Assembly of Track Shoe
      Press-Fitting Jig Dimension Table for Link Press
      Field Disassembly / Assembly of One link
      Disassembly / Assembly of Master Link
      Dismounting / Mounting of Carrier Roller
      Dismounting / Mounting of Track Roller
      Dismounting / Mounting of Idler
      Removal / Installation of Recoil Spring
      Disassembly / Assembly of Recoil Spring
      Dismounting / Mounting of Track Frame
      Dismounting / Mounting of Ripper and Blade Control Valve
      Disassembly / Assembly of Ripper and Blade Control Valve
      Dismounting / Mounting of Blade Tilt Control Valve
      Disassembly / Assembly of Blade Tilt Control Valve
      Dismounting / Mounting of Hydraulic Pump
      Dismounting / Mounting of Ripper and Blade Servo Valve
      Dismounting / Mounting of Blade Tilt Servo Valve
      Dismounting / Mounting of Pin Puller Valve
      Dismounting / Mounting of Ripper Selector Control Valve
      Dismounting / Mounting Ripper Selector Valve
      Disassembly / Assembly of Ripper Selector Valve
      Dismounting / Mounting of Blade Lift Cylinder
      Disassembly / Assembly of Blade Lift Cylinder
      Dismounting / Mountain of Blade Tilt Cylinder
      Disassembly / Assembly of Blade Tilt Cylinder
      Dismounting / Mounting of Ripper Lift Cylinder
      Dismounting / Mounting of Ripper Tilt Cylinder
      Disassembly / Assembly of Ripper Cylinder
      Dismounting / Mounting of Pin Puller Cylinder
      Dismounting / Mounting of Blade
      Disassembly / Assembly of Blade
      Disassembly / Assembly of Variable Giant Ripper
      Dismounting / Mounting of Floor Frame
      Dismounting / Mounting of Rops Cab
      Tilting / Returning of Rops Cab
   MAINTENANCE STANDARD
      Transmission Pump
      Steering Pump
      Torque Converter
      Transmission Lubrication Relief Valve
      Torqflow Transmission
      Transmission Control Valve
      Bevel Gear Shaft
      Steering Clutch
      Steering Control Valve
      Steering Main Relief Valve
      Brake Assister Turomatic Drain Valve
      Brake Assister Check Valve
      Spring Assist Brake Cylinder
      Spring Assist Brake Auto Drain Valve
      Steering Brake and Booster
      Final Drive
      Track Frame
      Recoil Spring
      Idler
      Track Roller
      Carrier Roller
      Track Shoe (Lubricated track link)
      Track (Dry type track link)
      Hydraulic Pump
      Hydraulic Control Valve
      Quike Drop Valve
      Ripper Selector Valve and Pilot check Valve
      Ripper Pilot Valve
      Ripper Pin Puller Valve (for Giant Ripper)
      Hydraulic Cylinder
      Pin Puller Cylinder (for Giant Ripper)
      Servo Valve
      Straight Tilt Dozer
      Cyl