Komatsu D475A-5 (SN: 20001-30000) Crawler Dozers (Japan) Workshop Manual (SEBM033708)

Illustrated factory Workshop Manual for Komatsu Crawler Dozers Models D475A-5.

This manual will assist you in diagnosing, repairing, and adjusting for your crawler dozer.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models (Japan):
   D475A-5 (SN: 20001-30000)

Format: PDF, 1214 pages
Language: English
Table of Contents:
   SAFETY
      SAFETY NOTICE
   FOREWORD
      GENERAL
      HOW TO READ THE SHOP MANUAL
      HOISTING INSTRUCTIONS
      METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER
      COATING MATERIALS
      STANDARD TIGHTENING TORQUE
      ELECTRIC WIRE CODE
      CONVERSION TABLE
      UNITS
   GENERAL
      SPECIFICATION DRAWINGS
      SPECIFICATIONS
      WEIGHT TABLE
      FUEL, COOLANT AND LUBRICANTS
   STRUCTURE, FUNCTION AND
      RADIATOR AND OIL COOLER
      ENGINE MOUNT
      POWER TRAIN
      POWER TRAIN HYDRAULIC EQUIPMENT ARRANGEMENT
      DAMPER AND UNIVERSAL JOINT
      POWER TRAIN UNIT
      TORQUE CONVERTER AND PTO
      TORQUE CONVERTER VALVE
      TORQUE CONVERTER LOCK-UP CONTROL SYSTEM
      SCAVENGING PUMP
      TRANSMISSION CONTROL
      TRANSMISSION
      TRANSMISSION ECMV
      TRANSMISSION CLUTCH ECMV
      PRIORITY VALVE
      LUBRICATING OIL RELIEF VALVE
      POWER TRAIN, LUBRICATION PUMP
      STEERING, BRAKE CONTROL
      FINAL DRIVE
      STEERING UNIT
      STEERING ECMV
      STEERING CLUTCH ECMV, STEERING BRAKE ECMV
      PARKING BRAKE VALVE
      SUDDEN STOP PREVENTION VALVE
      SPROCKET
      TRACK FRAME
      RECOIL SPRING
      IDLER
      TRACK ROLLER
      CARRIER ROLLER
      TRACK ROLLER BOGIE
      TRACK SHOE
      MAIN FRAME
      SUSPENSION
      WORK EQUIPMENT HYDRAULIC EQUIPMENT ARRANGEMENT
      PPC CONTROL PIPING DIAGRAM
      WORK EQUIPMENT CONTROL
      WORK EQUIPMENT PUMP
      COOLING FAN PUMP
      COOLING FAN MOTOR
      PPC VALVE
      ELECTRIC LEVER (STEERING)
      CONTROL VALVE
      MAIN RELIEF VALVE
      CLSS
      UNLOAD VALVE
      INTRODUCTION OF LS PRESSURE (LS SHUTTLE VALVE)
      LS BYPASS PLUG
      PRESSURE COMPENSATION VALVE
      BLADE LIFT VALVE
      MERGE DIVIDER VALVE
      SELF PRESSURE REDUCING VALVE
      PILOT SOLENOID VALVE
      HYDRAULIC TANK
      ACCUMULATOR
      WORK EQUIPMENT CYLINDER
      PISTON VALVE
      QUICK DROP VALVE
      BLADE CONTROL KNOB
      PITCH AND DUAL SOLENOID VALVE
      PIN PULLER HYDRAULIC CIRCUIT DIAGRAM
      PIN PULLER SOLENOID VALVE
      CYLINDER STAY
      BLADE
      RIPPER EQUIPMENT
      CAB MOUNT
      CAB
      AIR CONDITIONER
      ENGINE CONTROL
      ENGINE CONTROL SYSTEM
      DECELERATION POTENTIOMETER
      ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER
      FUEL INJECTION PUMP WITH ELECTRONIC GOVERNOR
      MONITOR SYSTEM
      MONITOR PANEL
      SENSORS
      MODE SELECTION SYSTEM
      ELECTRICAL EQUIPMENT
      STEERING ELECTRONIC CONTROL SYSTEM
      VHMS CONTROLLER
      SENSORS
      COMMUNICATION (ORB: ORBCOMM) CONTROLLER/ANTENNA
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR ENGINE
      STANDARD VALUE TABLE FOR CHASSIS
      TESTING AND ADJUSTING
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      REMOVAL AND INSTALLATION OF ENGINE OIL COOLER ASSEMBLY
      REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY (BOTH LEFT AND RIGHT)
      REMOVAL AND INSTALLATION OF AFTERCOOLER CORE ASSEMBLY
      REMOVAL AND INSTALLATION OF NOZZLE HOLDER ASSEMBLY
      REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
      REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
      REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
      REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
      REMOVAL AND INSTALLATION OF MAIN RADIATOR ASSEMBLY
      REMOVAL AND INSTALLATION OF SUB RADIATOR ASSEMBLY
      REMOVAL AND INSTALLATION OF RADIATOR GUARD ASSEMBLY
      REMOVAL AND INSTALLATION OF FAN MOTOR PUMP
      REMOVAL AND INSTALLATION ENGINE ASSEMBLY
      REMOVAL AND INSTALLATION OF DAMPER ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF DAMPER ASSEMBLY
      REMOVAL AND INSTALLATION OF POWER TRAIN UNIT ASSEMBLY
      REMOVAL AND INSTALLATION OF PTO, TORQUE CONVERTER ASSEMBLY
      DISCONNECTION AND CONNECTION OF PTO, TORQUE CONVERTER
      DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF PTO ASSEMBLY
      REMOVAL AND INSTALLATION OF TORQFLOW TRANSMISSION ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF STEERING CASE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF STEERING CLUTCH, BRAKE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF TRANSFER GEAR HOUSING ASSEMBLY
      REMOVAL AND INSTALLATION OF POWER TRAIN PUMP ASSEMBLY
      REMOVAL AND INSTALLATION OF SCAVENGING PUMP ASSEMBLY
      REMOVAL AND INSTALLATION OF TORQUE CONVERTER OIL COOLER
      REMOVAL AND INSTALLATION OF TORQUE CONVERTER VALVE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER VALVE ASSEMBLY
      REMOVAL AND INSTALLATION OF TRANSMISSION CONTROL VALVE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF TRANSMISSION CONTROLE VALVE ASSEMBLY (ECMV ASSEMBLY)
      REMOVAL AND INSTALLATION OF STEERING CONTROL VALVE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF STEERING CONTROL VALVE ASSEMBLY
      REMOVAL AND INSTALLATION OF FINAL DRIVE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
      REMOVAL AND INSTALLATION OF TRACK FRAME ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
      REMOVAL AND INSTALLATION OF RECOIL SPRING ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
      REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
      REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
      REMOVAL AND INSTALLATION OF BOGIE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF BOGIE ASSEMBLY
      REMOVAL AND INSTALLATION OF NO. 1 BOGIE ASSEMBLY
      EXPANSION AND INSTALLATION OF TRACK SHOE ASSEMBLY
      OVERALL DISASSEMBLY AND OVERALL ASSEMBLY OF TRACK SHOE
      PRESS-FITTING JIG DIMENSION TABLE FOR LINK PRESS
      FIELD DISASSEMBLY AND ASSEMBLY OF ONE LINK
      DISASSEMBLY AND ASSEMBLY OF MASTER LINK
      REMOVAL AND INSTALLATION OF PIVOT SHAFT ASSEMBLY
      REMOVAL AND INSTALLATION OF EQUALIZER BAR
      DISASSEMBLY AND ASSEMBLY OF EQUALIZER BAR BUSHING
      REMOVAL AND INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
      REMOVAL AND INSTALLATION OF HYDRAULIC VALVE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE
      DISASSEMBLY AND ASSEMBLY OF MERGE-DIVIDER VALVE AND SELF-REDUCING PRESSURE VALVE ASSEMBLY
      REMOVAL AND INSTALLATION OF PPC RELIEF VALVE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF RIPPER PIN-PULLER CYLINDER ASSEMBLY
      REMOVAL AND INSTALLATION OF BLADE ASSEMBLY
      DISASSEMBLY AND ASSEMBLY OF GIANT RIPPER ASSEMBLY
      REMOVAL AND INSTALLATION OF ROPS GUARD
      REMOVAL AND INSTALLATION OF OPERATOR`S CAB ASSEMBLY
      REMOVAL AND INSTALLATION OF FLOOR FRAME ASSEMBLY
      REMOVAL AND INSTALLATION OF CONTROLLER ASSEMBLY
      REMOVAL AND INSTALLATION OF AIR CONDITIONER CONDENSER ASSEMBLY
      REMOVAL AND INSTALLATION OF AIR CONDITIONER COMPRESSOR ASSEMBLY
      REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT
      REMOVAL AND INSTALLATION OF HOOD ASSEMBLY
      REMOVAL AND INSTALLATION OF FAN DRIVE ASSEMBLY
      REMOVAL AND INSTALLATION OF FAN MOTOR ASSEMBLY
   OTHERS
      POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
      WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/3)
      WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/3)
      WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (3/3)
      ELECTRICAL CIRCUIT DIAGRAM (1/8)
      ELECTRICAL CIRCUIT DIAGRAM (2/8)
      ELECTRICAL CIRCUIT DIAGRAM (3/8)
      ELECTRICAL CIRCUIT DIAGRAM (4/8)
      ELECTRICAL CIRCUIT DIAGRAM (5/8)
      ELECTRICAL CIRCUIT DIAGRAM (6/8)
      ELECTRICAL CIRCUIT DIAGRAM (7/8)
      ELECTRICAL CIRCUIT DIAGRAM (8/8)
      ELECTRICAL CIRCUIT DIAGRAM OF INSIDE CAB