
















$20.00
Language
EnglishModel of Truck
N14Region
WorldWideType of Truck
Diesel EngineWorkshop Manual
1Diagnostic and Repair Manual
1Illustrated factory set of Service Manuals for Cummins Diesel Engines Models N14.
This manuals will assist you in diagnosing, repairing, adjusting, troubleshooting, assembling, and disassembling for your diesel engine.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
N14
The manual comprises 2 documents, including the Workshop Manual, and Diagnostic and Repair Manual
1. Workshop Manual (3810487)
Format: PDF, 587 pages
Language: English
Table of Contents:
INTRODUCTION
MANUAL ORGANIZATION
GENERAL REPAIR INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
SYMBOLS USED IN THIS MANUAL
SIMBOLOS USADOS EN ESTE MANUAL
SYMBOLES UTILISES DANS CE MANUEL
SYMBOLE
ILLUSTRATIONS
GLOSSARY OF TERMS
ENGINE IDENTIFICATION
ENGINE DIAGRAMS
GENERAL CLEANING INSTRUCTIONS
GROUP 0 - ENGINE DISASSEMBLY AND ASSEMBLY
COOLANT - DRAINAGE
ENGINE DISASSEMBLY AND ASSEMBLY - SERVICE TOOLS
ENGINE DISASSEMBLY AND ASSEMBLY - GENERAL INFORMATION
ENGINE - PREPARATION FOR CLEANING
COOLANT FILTER - REMOVAL
LUBRICATING OIL FILTER - REMOVAL
CRANKCASE BREATHER - REMOVAL
TURBOCHARGER - REMOVAL
EXHAUST MANIFOLD - REMOVAL
STARTING MOTOR - REMOVAL
FAN AND FAN SPACER - REMOVAL
ALTERNATOR BELTS - REMOVAL
ALTERNATOR - REMOVAL
ALTERNATOR MOUNTING BRACKET - REMOVAL
LUBRICATING OIL COOLER ASSEMBLY - REMOVAL
COOLANT INLET TRANSFER CONNECTION - REMOVAL
DIPSTICK TUBE AND HOUSING - REMOVAL
PISTON COOLING NOZZLES - REMOVAL
WATER HEADER COVERS - REMOVAL
ENGINE - INSTALLATION ON THE REBUILD STAND
FLYWHEEL - REMOVAL
FLYWHEEL HOUSING - REMOVAL
REAR COVER - REMOVAL
CRANKSHAFT SEAL, REAR - REMOVAL
FAN BELTS - REMOVAL
FAN HUB AND FAN HUB SUPPORT BRACKET - REMOVAL
WATER PUMP BELT - REMOVAL
CELECT™ COOLANT TEMPERATURE SENSOR - REMOVAL
THERMOSTAT HOUSING - REMOVAL
AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - REMOVAL
WATER PUMP - REMOVAL
ACCESSORY DRIVE PULLEY - REMOVAL
VIBRATION DAMPER - REMOVAL
ENGINE SUPPORT BRACKET, FRONT - REMOVAL
STC EXTERNAL OIL PLUMBING - REMOVAL
STC OIL CONTROL VALVE - REMOVAL
CELECT™ ACTUATOR HARNESS - REMOVAL
CELECT™ SENSOR HARNESS - REMOVAL
CELECT™ ELECTRONIC CONTROL MODULE (ECM) - REMOVAL
CELECT™ AMBIENT AIR PRESSURE SENSOR -REMOVAL
CELECT™ LUBRICATING OIL PRESSURE SENSOR - REMOVAL
CELECT™ ECM COOLING PLATE - REMOVAL
FUEL PUMP - REMOVAL
AIR COMPRESSOR - REMOVAL
ACCESSORY DRIVE - REMOVAL
FUEL TUBING - REMOVAL
CELECT™ ENGINE POSITION SENSOR (EPS) - REMOVAL
LUBRICATING OIL TRANFER TUBE - REMOVAL
LUBRICATING OIL PUMP SIGNAL LINE - REMOVAL
LUBRICATING OIL PUMP - REMOVAL
VISCOSITY SENSOR - REMOVAL
CELECT™ BOOST PRESSURE SENSOR - REMOVAL
CELECT™ INTAKE AIR TEMPERATURE SENSOR - REMOVAL
INTAKE MANIFOLD - REMOVAL
ROCKER HOUSING COVERS - REMOVAL
ENGINE BRAKES - REMOVAL
ROCKER LEVER SHAFT ASSEMBLIES - REMOVAL
VALVE CROSSHEADS - REMOVAL
PUSH TUBES - REMOVAL
INJECTORS - REMOVAL
ROCKER LEVER HOUSING - REMOVAL
FUEL CROSSOVERS - REMOVAL
CYLINDER HEADS - REMOVAL
CAM FOLLOWER ASSEMBLIES - REMOVAL
CAMSHAFT BEARING SUPPORT - REMOVAL
LUBRICATING OIL PAN - REMOVAL
GEAR COVER - REMOVAL
CRANKSHAFT SEAL, FRONT - REMOVAL
ACCESSORY DRIVE SEAL - REMOVAL
CAMSHAFT - REMOVAL
PISTON AND CONNECTING ROD ASSEMBLIES - REMOVAL
CYLINDER LINERS - REMOVAL
CRANKSHAFT - REMOVAL
CYLINDER BLOCK - REMOVAL FROM THE REBUILD STAND
CYLINDER BLOCK - INSTALLATION ON THE REBUILD STAND
CRANKSHAFT - INSTALLATION
CYLINDERS LINERS - INSTALLATION
PISTON AND CONNECTING ROD ASSEMBLIES - ASSEMBLY AND INSTALLATION
REAR COVER - INSTALLATION
CRANKSHAFT SEAL, REAR - INSTALLATION
FLYWHEEL HOUSING - INSTALLATION
FLYWHEEL - INSTALLATION
CYLINDER HEADS - INSTALLATION
CAMSHAFT INSTALLATION
CAM FOLLOWER ASSEMBLIES - INSTALLATION
INJECTION TIMING - GENERAL INFORMATION
ACCESSORY DRIVE - INSTALLATION
CELECT™ ENGINE POSITION SENSOR (EPS) - INSTALLATION
LUBRICATING OIL PUMP - INSTALLATION
GEAR COVER - INSTALLATION
CRANKSHAFT SEAL, FRONT - INSTALLATION
CAMSHAFT BEARING SUPPORT - INSTALLATION
ACCESSORY DRIVE SEAL - INSTALLATION
ACCESSORY DRIVE PULLEY - INSTALLATION
LUBRICATING OIL PAN - INSTALLATION
FUEL CROSSOVERS - INSTALLATION
ROCKER LEVER HOUSING - INSTALLATION
INJECTORS - INSTALLATION
PUSH TUBES - INSTALLATION
VALVE CROSSHEADS - INSTALLATION
ROCKER LEVER SHAFT ASSEMBLIES - INSTALLATION
INJECTOR AND VALVE ADJUSTMENT
ENGINE BRAKE - INSTALLATION
ENGINE BRAKE ADJUSTMENT
ROCKER HOUSING COVERS - INSTALLATION
INTAKE MANIFOLD - INSTALLATION
CELECT™ INTAKE AIR TEMPERATURE SENSOR - INSTALLATION
CELECT™ BOOST PRESSURE SENSOR - INSTALLATION
VISCOSITY SENSOR - INSTALLATION
LUBRICATING OIL PUMP SIGNAL - INSTALLATION
LUBRICATING OIL TRANSFER TUBE - INSTALLATION
FUEL TUBING - INSTALLATION
AIR COMPRESSOR - INSTALLATION
FUEL PUMP - INSTALLATION
CELECT™ ECM COOLING PLATE - INSTALLATION
CELECT™ LUBRICATING OIL PRESSURE SENSOR - INSTALLATION
CELECT™ AMBIENT AIR PRESSURE SENSOR - INSTALLATION
CELECT™ ELECTRONIC CONTROL MODULE (ecm) - INSTALLATION
CELECT™ SENSOR HARNESS - INSTALLATION
CELECT™ ACTUATOR HARNESS - INSTALLATION
STC OIL CONTROL VALVE - INSTALLATION
STC EXTERNAL OIL PLUMBING - INSTALLATIONing - Installa-tion
ENGINE SUPPORT BRACKET, FRONT - INSTALLATION
VIBRATION DAMPER - INSTALLATION
WATER PUMP - INSTALLATION
WATER PUMP BELT - INSTALLATION AND ADJUSTMENT
THERMOSTAT HOUSING - INSTALLATION
CELECT™ COOLANT TEMPERATURE SENSOR - INSTALLATION
AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - INSTALLATION
FAN HUB AND FAN HUB SUPPORT - INSTALLATION
FAN BELTS - INSTALLATION AND ADJUSTMENT
ENGINE - REMOVAL FROM THE REBUILD STAND
PISTON COOLING NOZZLES - INSTALLATION
DIPSTICK TUBE AND HOUSING - INSTALLATION
WATER HEADER COVERS - INSTALLATION
COOLANT INLET TRANSFER CONNECTION - INSTALLATION
LUBRICATING OIL COOLER ASSEMBLY - INSTALLATION
ALTERNATOR MOUNTING BRACKET - INSTALLATION
ALTERNATOR - INSTALLATION
ALTERNATOR BELTS - INSTALLATION AND ADJUSTMENT
FAN AND FAN SPACER - INSTALLATION
STARTING MOTOR - INSTALLATION
EXHAUST MANIFOLD - INSTALLATION
TURBOCHARGER - INSTALLATION
CRANKCASE BREATHER TUBE - INSTALLATION
LUBRICATING OIL FILTER - INSTALLATION
COOLANT FILTER - INSTALLATION
ENGINE - COVERING ALL OPENINGS
GROUP 1 - CYLINDER BLOCK
CYLINDER BLOCK - SERVICE TOOLS
CYLINDER BLOCK - EXPLODED VIEW
CYLINDER BLOCK - GENERAL INFORMATION
CYLINDER BLOCK - DISASSEMBLY
CYLINDER BLOCK - CEANING AND INPECTION
CYLINDER BLOCK - MACHINING
CYLINDER BLOCK COUNTERBORE - INSPECTION AND MACHINING
CYLINDER BLOCK - ASSEMBLY
CYLINDER LINERS - CLEANING AND INSPECTION
PISTONS - CLEANING AND INSPECTION
CONNECTING ROD ASSEMBLIES - CLEANING AND INSPECTION
CONNECTING RODS - BEND AND TWIST INSPECTION
CONNECTING ROD BEARINGS - CLEANING AND INSPECTION
CRANKSHAFT ADAPTER - CLEANING AND INSPECTION
CRANKSHAFT PULLEY - CLEANING AND INSPECTION
VIBRATION DAMPER - CLEANING AND INSPECTION
CRANKSHAFT - CLEANING AND INSPECTION
CRANKSHAFT GEAR - REPLACEMENT
CRANKSHAFT BEARINGS - CLEANING AND INSPECTION
CAMSHAFT - CLEANING AND INSPECTION
CAMSHAFT GEAR - REPLACEMENT
GEAR COVER - CLEANING AND INSPECTION
REAR COVER - CLEANING AND INSPECTION
MAGNETIC CRACK INSPECTION
GROUP 2 - CYLINDER HEAD
CYLINDER HEAD - SERVICE TOOLS
CYLINDER HEA D - EXPLODED VIEW
CYLINDER HEAD - GENERAL INFORMATION
CYLINDER HEAD - CLEANING AND INSPECTION FOR REUSE
CYLINDER HEAD - REBUILD
CYLINDER HEAD - REPLACING THE VALVE GUIDES
CYLINDER HEAD - RING DOWEL REPLACEMENT
CYLINDER HEAD - REPLACING THE VALVE SEAT INSERTS
CYLINDER HEAD - GRINDING THE VALVES
CYLINDER HEAD - REPLACING THE INJECTOR SLEEVES
CYLINDER HEAD - PRESSURE TESTING
CYLINDER HEAD - MAGNETIC PARTICLE CHECKING
CYLINDER HEAD - VACUUM TESTING VALVE SEATING FOR REUSE
CYLINDER HEAD - VALVES - MAGNETIC CRACK INSPECTION
VALVE CROSSHEAD - CLEANING AND CHECKING FOR REUSE
VALVE CROSSHEAD - MAGNETIC CRACK INSPECTION
GROUP 3 - ROCKER LEVER HOUSING ASSEMBLY
ROCKER LEVER HOUSING ASSEMBLY - SERVICE TOOLS
ROCKER LEVER HOUSING COVER - EXPLODED VIEW
ROCKER LEVER HOUSING ASSEMBLY - EXPLODED VIEW
WATER MANIFOLD PLUMBING - EXPLODED VIEW
ROCKER LEVER HOUSING ASSEMBLY - GENERAL INFORMATION
ROCKER LEVER - CLEANING AND INSPECTION FOR REUSE
ROCKER LEVER BUSHING - REPLACEMENT
ROCKER LEVER - MAGNETIC CRACK INSPECTION
ROCKER HOUSING COVERS - CLEANING AND INSPECTION FOR REUSE
ROCKER LEVER HOUSING ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
STC OIL PLUMBING - CLEANING AND INSPECTION FOR REUSE
RING AND PIN DOWEL - REPLACEMENT
METRI-PACK PASS THROUGH CONNECTOR - REPLACEMENT
GROUP 4 - CAM FOLLOWER ASSEMBLY
CAM FOLLOWER ASSEMBLY - SERVICE TOOLS
CAM FOLLOWER ASSEMBLY - EXPLODED VIEW
CAM FOLLOWER ASSEMBLY - GENERAL INFORMATION
CAM FOLLOWER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
CAM FOLLOWER ASSEMBLY - REBUILD
CAM FOLLOWER LEVER - ROLLER REPLACEMENT
CAM FOLLOWER SOCKET - REPLACEMENT
PUSH ROD - CLEANING AND INSPECTION FOR REUSE
GROUP 5 - FUEL SYSTEM
FUEL PUMP - GENERAL INFORMATION
FUEL PUMP - CLEANING AND INSPECTION FOR REUSE
FUEL PUMP - REBUILD
FUEL PUMP - CALIBRATION
GROUP 6 - INJECTORS AND FUEL LINES
INJECTOR - PT (TYPE D) STEP TIMING CONTROL - EXPLODED VIEW
INJECTOR - CELECT - EXPLODED VIEW
INJECTORS - PT (TYPE D) STEP TIMING CONTROL (STC) GENERAL INFORMATION
INJECTORS - CELECT - GENERAL INFORMATION
STEP TIMING CONTROL (STC) OIL CONTROL VALVE - GENERAL INFORMATION
INJECTORS - CLEANING THE EXTERIOR AND INSPECTION FOR REUSE
INJECTORS - REBUILD
INJECTORS - CALIBRATION
STC OIL CONTROL VALVE - CLEANING
FUEL TUBES, FITTINGS, AND MOUNTING PARTS - CLEANING AND INSPECTION FOR REUSE
GROUP 7 - LUBRICATING OIL SYSTEM
LUBRICATING OIL SYSTEM - SERVICE TOOLS
LUBRICATING OIL SYSTEM - EXPLODED VIEW
LUBRICATING OIL PUMP ASSEMBLY - EXPLODED VIEW
LUBRICATING OIL COOLER - EXPLODED VIEW
LUBRICATING OIL SYSTEM - GENERAL INFORMATION
LUBRICATING OIL PAN - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL TRANSFER TUBE - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL DIPSTICK AND DIPSTICK TUBE - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL DIPSTICK - CALIBRATION
LUBRICATING OIL PUMP - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL PUMP - REBUILD
LUBRICATING OIL PUMP BODY AND COVER BUSHING - REPLACEMENT
LUBRICATING OIL PUMP DRIVEN GEAR BUSHING - REPLACEMENT
LUBRICATING OIL PUMP DRIVE GEAR OR SHAFT - REPLACEMENT
LUBRICATING OIL PUMP DRIVEN SHAFT - REPLACEMENT
LUBRICATING OIL COOLER ASSEMBLY REBUILD
GROUP 8 - COOLING SYSTEM
COOLING SYSTEM - SERVICE TOOLS
N14 WATER PUMP AND IDLER ASSEMBLY - EXPLODED VIEW
WATER PUMP AND IDLER ASSEMBLY - GENERAL INFORMATION
WATER PUMP ASSEMBLY
WATER PUMP ASSEMBLY - REBUILD
WATER PUMP IDLER ASSEMBLY - CLEANING AND INSPECTION
WATER PUMP IDLER ASSEMBLY - REBUILD
THERMOSTAT HOUSING - CLEANING AND INSPECTION
COOLANT FILTER HEAD INSERT
COOLANT FILTER SHUTOFF VALVE
FAN - CLEANING AND INSPECTION
WATER TRANSFER TUBES - CLEANING AND INSPECTION
GROUP 9 - DRIVE UNITS
DRIVE UNITS - SERVICE TOOLS
ACCESSORY DRIVE - EXPLODED VIEW
DRIVE UNITS - GENERAL INFORMATION
ACCESSORY DRIVE - CLEANING AND INSPECTION FOR REUSE
ACCESSORY DRIVE - REBUILD
ACCESSORY DRIVE GEAR - REPLACEMENT
ACCESSORY DRIVE PULLEY - CLEANING AND INSPECTION FOR REUSE
ACCESSORY DRIVE PULLEY WEAR SLEEVE - REPLACEMENT
GROUP 10 - INTAKE AIR SYSTEM
SERVICE TOOLS
INTAKE AIR SYSTEM - EXPLODED VIEW
INTAKE AIR SYSTEM - GENERAL INFORMATION
TURBOCHARGER - CLEANING AND INSPECTION
TURBOCHARGER SHAFT AXIAL CLEARANCE CHECKING
TURBOCHARGER BEARING RADIAL CLEARANCE - CHECKING
INTAKE AIR PIPING - ELBOWS
INTAKE MANIFOLD - CLEANING AND INSPECTION
GROUP 11 - EXHAUST SYSTEM
EXHAUST SYSTEM - EXPLODED VIEW
EXHAUST SYSTEM - GENERAL INFORMATION
EXHAUST MANIFOLD - CLEANING AND INSPECTION FOR REUSE
EXHAUST MANIFOLD TURBOCHARGER MOUNTING STUD - REPLACEMENT (11-02)
GROUP 12 - AIR EQUIPMENT
AIR EQUIPMENT - GENERAL INFORMATION
AIR COMPRESSOR - CLEANING AND INSPECTION FOR REUSE
GROUP 13 - ELECTRICAL EQUIPMENT
ELECTRICAL EQUIPMENT - GENERAL INFORMATION
ALTERNATOR BRACKET - CLEANING AND INSPECTION FOR REUSE
ALTERNATOR ADJUSTING LINK - CLEANING AND INSPECTION FOR REUSE
STARTING MOTOR - CLEANING AND INSPECTION FOR REUSE
GROUP 14 - ENGINE TESTING
GENERAL INFORMATION
DEFINITION OF TERMS ON ENGINE PERFORMANCE CURVE
GENERAL RUN-IN PROCEDURES
GENERAL ENGINE TEST/RUN-IN SPECIFICATIONS
ENGINE TESTING - SERVICE TOOLS
ENGINE DYNAMOMETER - INSTALL ENGINE
PRIMING THE LUBRICATING OIL AND FUEL SYSTEMS
ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER
CHASSIS DYNAMOMETER OPERATION
GENERAL TEST PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE WITHOUT DYNAMOMETER
ENGINE PAINTING
ENGINE STORAGE - SHORT TERM
ENGINE STORAGE - LONG TERM
GROUP 15 - INSTRUMENTS AND CONTROLS
INSTRUMENTS AND CONTROLS - GENERAL INFORMATION
GROUP 16 - MOUNTING ADAPTATIONS
MOUNTING ADAPTATIONS
FLYWHEEL
FLYWHEEL RING GEAR
FLYWHEEL HOUSING - CLEANING AND INSPECTION FOR REUSE
FRONT ENGINE SUPPORT BRACKET - CLEANING AND INSPECTION FOR REUSE
GROUP 18 - SPECIFICATIONS
GENERAL ENGINE SPECIFICATIONS
CAPSCREW MARKINGS AND TORQUE VALUES
PIPE PLUG TORQUE VALUES
DECIMAL AND METRIC EQUIVALENTS
SPECIFICATIONS - GENERAL INFORMATION
ENGINE ASSEMBLY
CYLINDER BLOCK
CYLINDER HEAD
ROCKER LEVER HOUSING ASEMBLY
CAM FOLLOWER ASSEMBLY
FUEL PUMP - REBUILD SPECIFICATIONS
INJECTORS - REBUILD SPECIFICATIONS
LUBRICATING OIL SYSTEM
LUBRICATING OIL PUMP - INSPECTION SPECIFICATIONS
WATER PUMP ASSEMBLY - REBUILD SPECIFICATIONS
FAN HUB - INSPECTION SPECIFICATIONS
THERMOSTAT HOUSING ASSEMBLY - REBUILD SPECIFICATIONS
THERMOSTAT (RESERVE FLOW COOLING) - OPERATING TEMPERATURE
COOLING SYSTEM - TORQUE VALUES
FUEL PUMP AND COMPRESSOR DRIVE
TURBOCHARGER - INSPECTION SPECIFICATIONS
AIR COMPRESSOR - INSPECTION SPECIFICATIONS
ENGINE TESTING - TEST SPECIFICATIONS
VEHICLE BRAKING - REBUILD SPECIFICATIONS
GROUP 20 - VEHICLE BRAKING
VEHICLE BRAKING - GENERAL INFORMATION
COMPONENTS MANUFACTURERS: NAMES AND ADDRESSES
SERVICE LITERATURE
ADDITIONAL SERVICE LITERATURE
SERVICE LITERATURE ORDERING LOCATION
SERVICE PUBLICATIONS ORDER FORM
INDEX
LITERATURE SURVEY FORM
2. Diagnostic and Repair Manual (3810456)
Format: PDF, 812 pages
Language: English
Table of Contents:
SECTION I - INTRODUCTION
ABOUT THE MANUAL
HOW TO USE THE MANUAL
SYMBOLS
SIMBOLOS
SYMBOLE
SYMBOLES
ILLUSTRATIONS
GENERAL SAFETY INSTRUCTIONS
GENERAL REPAIR INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
DEFINITION OF TERMS
SECTION E - ENGINE IDENTIFICATION
CUMMINS MODEL NAME
ENGINE DATAPLATE
FUEL PUMP DATAPLATE
ENGINE SPECIFICATIONS
ENGINE DIAGRAMS
SECTION T - TROUBLESHOOTING
PROCEDURES AND TECHNIQUES
TROUBLESHOOTING SYMPTOMS CHART
SECTION 1 - COOLING SYSTEM
COOLING SYSTEM GENERAL INFORMATION
COOLANT FLOW DIAGRAM
COOLING SYSTEM SPECIFICATIONS
THERMAL CONTROL SETTINGS
HEAVY DUTY COOLANT
SUPPLEMENTAL COOLANT ADDITIVES (SCA'S)
COOLING SYSTEM SERVICE TOOLS
COOLING SYSTEM WATER
ANTIFREEZE
COOLING SYSTEM SEALING ADDITIVES
COOLING SYSTEM SOLUBLE OILS
COOLANT ADDITIVE REQUIREMENT
COOLANT FILTER
DRAINING THE COOLING SYSTEM
CLEANING THE COOLING SYSTEM
FILLING THE COOLING SYSTEM
COOLING SYSTEM - TESTING FOR AIR OR COMBUSTION GASES
COOLING SYSTEM PRESSURE TESTING
HOSES - INSPECTION
COOLANT TEMPERATURE GAUGE - CHECKING
VENTING THE COOLING SYSTEM
RADIATOR PRESSURE CAP
RADIATOR AND CHARGE AIR COOLED FINS
RADIATOR SHUTTER OPERATION
FAN INSPECTION
FAN SHROUD INSPECTION
FAN SPACER AND PULLEY INSPECTION
FAN BELTS
FAN AND FAN HUB
VISCOUS FAN CLUTCH
ON-OFF THERMATIC FAN CLUTCH
WATER PUMP BELTS
WATER PUMP IDLER PULLEY
WATER PUMP
COOLANT FILTER HEAD INSERT
COOLANT FILTER SHUTOFF VALVE
THERMOSTAT HOUSING
THERMOSTAT SEAL
THERMOSTAT
SECTION 2 - LUBRICATING SYSTEM
LUBRICATING SYSTEM GENERAL INFORMATON
LUBRICATING OIL SYSTEM FLOW DIAGRAM
LUBRICATING OIL SYSTEM FLOW DIAGRAM
LUBRICATING OIL SYSTEM FLOW DIAGRAM - VISCOSITY SENSOR AND STC VALVE
LUBRICATING OIL SYSTEM SPECIFICATIONS
LUBRICATING OIL SYSTEM SERVICE TOOLS
LUBRICATING OIL SYSTEM DIAGNOSTIC CHECKING
LUBRICATING OIL AND FILTER ANALYSIS
LUBRICATING OIL FILTER
LUBRICATING OIL LEAKS
CRANKCASE BREATHER
DRAINING THE LUBRICATING OIL SYSTEM
FILLING THE LUBRICATING OIL SYSTEM
PRIMING THE LUBRICATING OIL SYSTEM
DIPSTICK TUBE AND HOUSING
DIPSTICK CALIBRATION
LUBRICATING OIL TRANSFER TUBE
LUBRICATING OIL PAN
LUBRICATING OIL PUMP
HIGH LUBRICATING OIL PRESSURE RELIEF VALVE
MAIN LUBRICATING OIL PRESSURE REGULATOR
LUBRICATING OIL PUMP SIGNAL LINE
LUBRICATING OIL PUMP SIGNAL LINE ORIFICE (IN CHASSIS)
VISCOSITY SENSOR - STC ENGINES
LUBRICATING OIL COOLER ASSEMBLY
PISTON COOLING NOZZLES
LUBRICATING OIL PRESSURE GAUGE
LUBRICATING OIL TEMPERATURE GAUGE
SECTION 3 - COMBUSTION AIR SYSTEM
COMBUSTION AIR SYSTEM GENERAL INFORMATION
AIR INTAKE SYSTEM FLOW DIAGRAM
EXHAUST SYSTEM FLOW DIAGRAM
COMBUSTION AIR SYSTEM SPECIFICATIONS
COMBUSTION AIR SYSTEM SERVICE TOOLS
AIR LEAKS - TESTING
TURBOCHARGER SEAL LEAK - TESTING
TURBOCHARGER - VERIFYING CORRECT PART NUMBER
INTAKE AIR RESTRICTION
EXHAUST RESTRICTION
TURBOCHARGER BLADE DAMAGE
TURBOCHARGER AXIAL AND RADIAL CLEARANCE
TURBOCHARGER REPLACEMENT
EXHAUST MANIFOLD
INTAKE MANIFOLD
CHARGE AIR COOLER
SECTION 4 - COMPRESSED AIR SYSTEM
COMPRESSED AIR SYSTEM GENERAL INFORMATION
COMPRESSED AIR SYSTEM FLOW DIAGRAMS
COMPRESSED AIR SYSTEM SPECIFICATIONS
COMPRESSED AIR SYSTEM SERVICE TOOLS
CARBON BUILDUP, AIR COMPRESSOR
GASKET LEAKS, AIR COMPRESSOR
COMPRESSOR UNLOADER VALVE
AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)
AIR GOVERNOR
AIR COMPRESSOR, CYLINDER HEAD
AIR COMPRESSOR
SECTION 5 - FUEL SYSTEM
FUEL SYSTEM GENERAL INFORMATION
FUEL SYSTEM FLOW DIAGRAMS
FUEL SYSTEM SPECIFICATIONS
FUEL SYSTEM - SERVICE TOOLS
FUEL SYSTEM MISCELLANEOUS INFORMATION
FUEL SYSTEM MAINTENANCE
FUEL PUMP
FUEL PUMP FLOW CHECKING, ROTATION AND PRIMING
FUEL PUMP SHUTOFF VALVE
FUEL PUMP ON-ENGINE ADJUSTMENT
AIR ACTUATED ROAD SPEED GOVERNOR
VS THROTTLE SHAFT
VS GOVERNOR ADJUSTING SCREW SEALING JAM NUTS
VS GOVERNOR IDLE SPRING
FUEL GEAR PUMP CHECK VALVE
INJECTORS
STC OIL CONTROL VALVE
STC OIL DELIVERY SYSTEM DIAGNOSTIC TESTING
STC OIL DELIVERY SYSTEM BLOCKAGE - OIL RIFLE TO OIL MANIFOLD
STC OIL DELIVERY SYSTEM BLOCKAGE/LEAKAGE - OIL MANIFOLD TO INJECTORS
CYLINDER MISFIRING/SMOKING LOCATION
AIR IN FUEL TESTING
LUBRICATING OIL DILUTION BY FUEL TESTING
FUEL PUMP INLET RESTRICTION
FUEL PUMP DRAIN LINE RESTRICTION
AFC NO-AIR CHECK
POWER CHECK
FUEL CONSUMPTION CHECK
THROTTLE RESPONSE TEST
STALL SPEED TESTING
OPERATING IN NORMAL TIMING
STALL SPEED CHECK LIST
VE/VMS - ROAD TEST - THROTTLE RESPONSE TEST WORKSHEET
SECTION 6 - ELECTRICAL SYSTEM
ELECTRICAL SYSTEM GENERAL INFORMATION
STARTING SYSTEM SPECIFICATIONS
ELECTRICAL SYSTEM SERVICE TOOLS
BATTERIES
BATTERY CABLES AND CONNECTIONS
STARTER CONNECTIONS
ALTERNATOR BELT
ALTERNATOR REPLACEMENT
STARTING MOTOR REPLACEMENT
SECTION 7 - BASE ENGINE COMPONENTS
BASE ENGINE COMPONENTS GENERAL INFORMATION
BASE ENGINE COMPONENTS SERVICE TOOLS
ROCKER HOUSING COVERS
ENGINE LIFTING BRACKETS
ENGINE LIFTING BRACKET - SERVICE BRACKET
OVERHEAD ADJUSTMENT
ENGINE BRAKE ADJUSTMENT
ENGINE BRAKE REPLACE
PUSH RODS REPLACE
STC OIL PLUMBING
ROCKER LEVERS REPLACE
ROCKER LEVER HOUSINGS REPLACEMENT
CYLINDER BLOCK COUNTERBORE LEAK
CYLINDER BLOCK DECK SURFACE
CYLINDER BLOCK COUNTERBORE - LEAK TESTING
CYLINDER HEAD CAPSCREW HOLES
CYLINDER HEAD CAPSCREW HOLE
CYLINDER LINER PROTRUSION
CYLINDER HEAD GASKET(S) REPLACEMENT
CYLINDER HEADS REPLACE
CYLINDER HEAD PRESSURE TESTING
CAM FOLLOWERS REPLACE
INJECTION TIMING (GENERAL INFORMATION)
INJECTION TIMING
MAIN AND THRUST BEARINGS REPLACE
CONNECTING ROD BEARINGS REPLACEMENT
PISTONS AND RINGS REPLACEMENT
CONNECTING RODS REPLACEMENT
CYLINDER LINERS REPLACEMENT
ACCESSORY DRIVE PULLEY REPLACEMENT
WEAR SLEEVE, ACCESSORY DRIVE PULLEY REPLACEMENT
SEAL, ACCESSORY DRIVE REPLACEMENT
ACCESSORY DRIVE REPLACEMENT
VIBRATION DAMPER
CRANKSHAFT PULLEY REPLACEMENT
SEAL, FRONT CRANKSHAFT REPLACEMENT
CAMSHAFT BEARING SUPPORT REPLACEMENT
FRONT ENGINE SUPPORT BRACKET REPLACEMENT
GEAR COVER REPLACEMENT
CRANKSHAFT GEAR REPLACEMENT
CAMSHAFT REPLACEMENT
CAMSHAFT GEAR REPLACEMENT
CAMSHAFT BUSHING REPLACEMENT
FLYWHEEL REPLACEMENT
SEAL, REAR CRANKSHAFT REPLACEMENT
FLYWHEEL HOUSING REPLACEMENT
FLYWHEEL HOUSING REDOWEL TO CYLINDER BLOCK
STRAIGHT THREAD PLUGS, PIPE PLUGS AND CUP PLUGS REPLACEMENT
SECTION 8 - ENGINE TESTING
ENGINE TESTING GENERAL INFORMATION
DEFINITIONS OF TERMS ON ENGINE PERFORMANCE CURVE
GENERAL RUN-IN PROCEDURES
GENERAL ENGINE TEST/RUN-IN SPECIFICATIONS
ENGINE TESTING - SERVICE TOOLS
ENGINE DYNAMOMETER - INSTALL ENGINE
FUEL FLOW MEASUREMENT ON ENGINE OR CHASSIS DYNAMOMETER
INTAKE MANIFOLD BOOST PRESSURE CORRECTION FACTORS
ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER
DYNAMOMETER WORKSHEET
CHASSIS DYNAMOMETER OPERATION
GENERAL TEST PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE WITHOUT DYNAMOMETER
SECTION 9 - ENGINE REMOVE AND INSTALL
ENGINE REMOVE AND INSTALL GENERAL INFORMATION
ENGINE REMOVE AND INSTALL SERVICE TOOLS
ENGINE REMOVAL
ENGINE MOUNTS INSPECTION
ENGINE INSTALLATION
SECTION V - ENGINE COMPONENT SPECIFICATIONS
ENGINE COMPONENT SPECIFICATIONS GENERAL INFORMATION
COMPONENT SPECIFICATIONS AND TORQUE VALUES
DRIVE BELT TENSION
FRACTION, DECIMAL, MILLIMETER CONVERSIONS
WEIGHT AND MEASURES - CONVERSION FACTORS
NEWTON-METER TO FOOT POUND CONVERSION CHART
CAPSCREW MARKINGS AND TORQUE VALUES
PIPE PLUG TORQUE VALUES
TORQUE VALUES FOR STRAIGHT THREAD FITTINGS AND PLUGS
TAP-DRILL CHART - U.S. CUSTOMARY & METRIC
SECTION L - SERVICE LITERATURE
ADDITIONAL SERVICE LITERATURE
SERVICE LITERATURE ORDERING LOCATION
LITERATURE ORDER FORM
SECTION C - COMPONENT MANUFACTURERS
COMPONENT MANUFACTURERS' ADDRESSES
INDEX
This manuals will assist you in diagnosing, repairing, adjusting, troubleshooting, assembling, and disassembling for your diesel engine.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
N14
The manual comprises 2 documents, including the Workshop Manual, and Diagnostic and Repair Manual
1. Workshop Manual (3810487)
Format: PDF, 587 pages
Language: English
Table of Contents:
INTRODUCTION
MANUAL ORGANIZATION
GENERAL REPAIR INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
SYMBOLS USED IN THIS MANUAL
SIMBOLOS USADOS EN ESTE MANUAL
SYMBOLES UTILISES DANS CE MANUEL
SYMBOLE
ILLUSTRATIONS
GLOSSARY OF TERMS
ENGINE IDENTIFICATION
ENGINE DIAGRAMS
GENERAL CLEANING INSTRUCTIONS
GROUP 0 - ENGINE DISASSEMBLY AND ASSEMBLY
COOLANT - DRAINAGE
ENGINE DISASSEMBLY AND ASSEMBLY - SERVICE TOOLS
ENGINE DISASSEMBLY AND ASSEMBLY - GENERAL INFORMATION
ENGINE - PREPARATION FOR CLEANING
COOLANT FILTER - REMOVAL
LUBRICATING OIL FILTER - REMOVAL
CRANKCASE BREATHER - REMOVAL
TURBOCHARGER - REMOVAL
EXHAUST MANIFOLD - REMOVAL
STARTING MOTOR - REMOVAL
FAN AND FAN SPACER - REMOVAL
ALTERNATOR BELTS - REMOVAL
ALTERNATOR - REMOVAL
ALTERNATOR MOUNTING BRACKET - REMOVAL
LUBRICATING OIL COOLER ASSEMBLY - REMOVAL
COOLANT INLET TRANSFER CONNECTION - REMOVAL
DIPSTICK TUBE AND HOUSING - REMOVAL
PISTON COOLING NOZZLES - REMOVAL
WATER HEADER COVERS - REMOVAL
ENGINE - INSTALLATION ON THE REBUILD STAND
FLYWHEEL - REMOVAL
FLYWHEEL HOUSING - REMOVAL
REAR COVER - REMOVAL
CRANKSHAFT SEAL, REAR - REMOVAL
FAN BELTS - REMOVAL
FAN HUB AND FAN HUB SUPPORT BRACKET - REMOVAL
WATER PUMP BELT - REMOVAL
CELECT™ COOLANT TEMPERATURE SENSOR - REMOVAL
THERMOSTAT HOUSING - REMOVAL
AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - REMOVAL
WATER PUMP - REMOVAL
ACCESSORY DRIVE PULLEY - REMOVAL
VIBRATION DAMPER - REMOVAL
ENGINE SUPPORT BRACKET, FRONT - REMOVAL
STC EXTERNAL OIL PLUMBING - REMOVAL
STC OIL CONTROL VALVE - REMOVAL
CELECT™ ACTUATOR HARNESS - REMOVAL
CELECT™ SENSOR HARNESS - REMOVAL
CELECT™ ELECTRONIC CONTROL MODULE (ECM) - REMOVAL
CELECT™ AMBIENT AIR PRESSURE SENSOR -REMOVAL
CELECT™ LUBRICATING OIL PRESSURE SENSOR - REMOVAL
CELECT™ ECM COOLING PLATE - REMOVAL
FUEL PUMP - REMOVAL
AIR COMPRESSOR - REMOVAL
ACCESSORY DRIVE - REMOVAL
FUEL TUBING - REMOVAL
CELECT™ ENGINE POSITION SENSOR (EPS) - REMOVAL
LUBRICATING OIL TRANFER TUBE - REMOVAL
LUBRICATING OIL PUMP SIGNAL LINE - REMOVAL
LUBRICATING OIL PUMP - REMOVAL
VISCOSITY SENSOR - REMOVAL
CELECT™ BOOST PRESSURE SENSOR - REMOVAL
CELECT™ INTAKE AIR TEMPERATURE SENSOR - REMOVAL
INTAKE MANIFOLD - REMOVAL
ROCKER HOUSING COVERS - REMOVAL
ENGINE BRAKES - REMOVAL
ROCKER LEVER SHAFT ASSEMBLIES - REMOVAL
VALVE CROSSHEADS - REMOVAL
PUSH TUBES - REMOVAL
INJECTORS - REMOVAL
ROCKER LEVER HOUSING - REMOVAL
FUEL CROSSOVERS - REMOVAL
CYLINDER HEADS - REMOVAL
CAM FOLLOWER ASSEMBLIES - REMOVAL
CAMSHAFT BEARING SUPPORT - REMOVAL
LUBRICATING OIL PAN - REMOVAL
GEAR COVER - REMOVAL
CRANKSHAFT SEAL, FRONT - REMOVAL
ACCESSORY DRIVE SEAL - REMOVAL
CAMSHAFT - REMOVAL
PISTON AND CONNECTING ROD ASSEMBLIES - REMOVAL
CYLINDER LINERS - REMOVAL
CRANKSHAFT - REMOVAL
CYLINDER BLOCK - REMOVAL FROM THE REBUILD STAND
CYLINDER BLOCK - INSTALLATION ON THE REBUILD STAND
CRANKSHAFT - INSTALLATION
CYLINDERS LINERS - INSTALLATION
PISTON AND CONNECTING ROD ASSEMBLIES - ASSEMBLY AND INSTALLATION
REAR COVER - INSTALLATION
CRANKSHAFT SEAL, REAR - INSTALLATION
FLYWHEEL HOUSING - INSTALLATION
FLYWHEEL - INSTALLATION
CYLINDER HEADS - INSTALLATION
CAMSHAFT INSTALLATION
CAM FOLLOWER ASSEMBLIES - INSTALLATION
INJECTION TIMING - GENERAL INFORMATION
ACCESSORY DRIVE - INSTALLATION
CELECT™ ENGINE POSITION SENSOR (EPS) - INSTALLATION
LUBRICATING OIL PUMP - INSTALLATION
GEAR COVER - INSTALLATION
CRANKSHAFT SEAL, FRONT - INSTALLATION
CAMSHAFT BEARING SUPPORT - INSTALLATION
ACCESSORY DRIVE SEAL - INSTALLATION
ACCESSORY DRIVE PULLEY - INSTALLATION
LUBRICATING OIL PAN - INSTALLATION
FUEL CROSSOVERS - INSTALLATION
ROCKER LEVER HOUSING - INSTALLATION
INJECTORS - INSTALLATION
PUSH TUBES - INSTALLATION
VALVE CROSSHEADS - INSTALLATION
ROCKER LEVER SHAFT ASSEMBLIES - INSTALLATION
INJECTOR AND VALVE ADJUSTMENT
ENGINE BRAKE - INSTALLATION
ENGINE BRAKE ADJUSTMENT
ROCKER HOUSING COVERS - INSTALLATION
INTAKE MANIFOLD - INSTALLATION
CELECT™ INTAKE AIR TEMPERATURE SENSOR - INSTALLATION
CELECT™ BOOST PRESSURE SENSOR - INSTALLATION
VISCOSITY SENSOR - INSTALLATION
LUBRICATING OIL PUMP SIGNAL - INSTALLATION
LUBRICATING OIL TRANSFER TUBE - INSTALLATION
FUEL TUBING - INSTALLATION
AIR COMPRESSOR - INSTALLATION
FUEL PUMP - INSTALLATION
CELECT™ ECM COOLING PLATE - INSTALLATION
CELECT™ LUBRICATING OIL PRESSURE SENSOR - INSTALLATION
CELECT™ AMBIENT AIR PRESSURE SENSOR - INSTALLATION
CELECT™ ELECTRONIC CONTROL MODULE (ecm) - INSTALLATION
CELECT™ SENSOR HARNESS - INSTALLATION
CELECT™ ACTUATOR HARNESS - INSTALLATION
STC OIL CONTROL VALVE - INSTALLATION
STC EXTERNAL OIL PLUMBING - INSTALLATIONing - Installa-tion
ENGINE SUPPORT BRACKET, FRONT - INSTALLATION
VIBRATION DAMPER - INSTALLATION
WATER PUMP - INSTALLATION
WATER PUMP BELT - INSTALLATION AND ADJUSTMENT
THERMOSTAT HOUSING - INSTALLATION
CELECT™ COOLANT TEMPERATURE SENSOR - INSTALLATION
AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - INSTALLATION
FAN HUB AND FAN HUB SUPPORT - INSTALLATION
FAN BELTS - INSTALLATION AND ADJUSTMENT
ENGINE - REMOVAL FROM THE REBUILD STAND
PISTON COOLING NOZZLES - INSTALLATION
DIPSTICK TUBE AND HOUSING - INSTALLATION
WATER HEADER COVERS - INSTALLATION
COOLANT INLET TRANSFER CONNECTION - INSTALLATION
LUBRICATING OIL COOLER ASSEMBLY - INSTALLATION
ALTERNATOR MOUNTING BRACKET - INSTALLATION
ALTERNATOR - INSTALLATION
ALTERNATOR BELTS - INSTALLATION AND ADJUSTMENT
FAN AND FAN SPACER - INSTALLATION
STARTING MOTOR - INSTALLATION
EXHAUST MANIFOLD - INSTALLATION
TURBOCHARGER - INSTALLATION
CRANKCASE BREATHER TUBE - INSTALLATION
LUBRICATING OIL FILTER - INSTALLATION
COOLANT FILTER - INSTALLATION
ENGINE - COVERING ALL OPENINGS
GROUP 1 - CYLINDER BLOCK
CYLINDER BLOCK - SERVICE TOOLS
CYLINDER BLOCK - EXPLODED VIEW
CYLINDER BLOCK - GENERAL INFORMATION
CYLINDER BLOCK - DISASSEMBLY
CYLINDER BLOCK - CEANING AND INPECTION
CYLINDER BLOCK - MACHINING
CYLINDER BLOCK COUNTERBORE - INSPECTION AND MACHINING
CYLINDER BLOCK - ASSEMBLY
CYLINDER LINERS - CLEANING AND INSPECTION
PISTONS - CLEANING AND INSPECTION
CONNECTING ROD ASSEMBLIES - CLEANING AND INSPECTION
CONNECTING RODS - BEND AND TWIST INSPECTION
CONNECTING ROD BEARINGS - CLEANING AND INSPECTION
CRANKSHAFT ADAPTER - CLEANING AND INSPECTION
CRANKSHAFT PULLEY - CLEANING AND INSPECTION
VIBRATION DAMPER - CLEANING AND INSPECTION
CRANKSHAFT - CLEANING AND INSPECTION
CRANKSHAFT GEAR - REPLACEMENT
CRANKSHAFT BEARINGS - CLEANING AND INSPECTION
CAMSHAFT - CLEANING AND INSPECTION
CAMSHAFT GEAR - REPLACEMENT
GEAR COVER - CLEANING AND INSPECTION
REAR COVER - CLEANING AND INSPECTION
MAGNETIC CRACK INSPECTION
GROUP 2 - CYLINDER HEAD
CYLINDER HEAD - SERVICE TOOLS
CYLINDER HEA D - EXPLODED VIEW
CYLINDER HEAD - GENERAL INFORMATION
CYLINDER HEAD - CLEANING AND INSPECTION FOR REUSE
CYLINDER HEAD - REBUILD
CYLINDER HEAD - REPLACING THE VALVE GUIDES
CYLINDER HEAD - RING DOWEL REPLACEMENT
CYLINDER HEAD - REPLACING THE VALVE SEAT INSERTS
CYLINDER HEAD - GRINDING THE VALVES
CYLINDER HEAD - REPLACING THE INJECTOR SLEEVES
CYLINDER HEAD - PRESSURE TESTING
CYLINDER HEAD - MAGNETIC PARTICLE CHECKING
CYLINDER HEAD - VACUUM TESTING VALVE SEATING FOR REUSE
CYLINDER HEAD - VALVES - MAGNETIC CRACK INSPECTION
VALVE CROSSHEAD - CLEANING AND CHECKING FOR REUSE
VALVE CROSSHEAD - MAGNETIC CRACK INSPECTION
GROUP 3 - ROCKER LEVER HOUSING ASSEMBLY
ROCKER LEVER HOUSING ASSEMBLY - SERVICE TOOLS
ROCKER LEVER HOUSING COVER - EXPLODED VIEW
ROCKER LEVER HOUSING ASSEMBLY - EXPLODED VIEW
WATER MANIFOLD PLUMBING - EXPLODED VIEW
ROCKER LEVER HOUSING ASSEMBLY - GENERAL INFORMATION
ROCKER LEVER - CLEANING AND INSPECTION FOR REUSE
ROCKER LEVER BUSHING - REPLACEMENT
ROCKER LEVER - MAGNETIC CRACK INSPECTION
ROCKER HOUSING COVERS - CLEANING AND INSPECTION FOR REUSE
ROCKER LEVER HOUSING ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
STC OIL PLUMBING - CLEANING AND INSPECTION FOR REUSE
RING AND PIN DOWEL - REPLACEMENT
METRI-PACK PASS THROUGH CONNECTOR - REPLACEMENT
GROUP 4 - CAM FOLLOWER ASSEMBLY
CAM FOLLOWER ASSEMBLY - SERVICE TOOLS
CAM FOLLOWER ASSEMBLY - EXPLODED VIEW
CAM FOLLOWER ASSEMBLY - GENERAL INFORMATION
CAM FOLLOWER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
CAM FOLLOWER ASSEMBLY - REBUILD
CAM FOLLOWER LEVER - ROLLER REPLACEMENT
CAM FOLLOWER SOCKET - REPLACEMENT
PUSH ROD - CLEANING AND INSPECTION FOR REUSE
GROUP 5 - FUEL SYSTEM
FUEL PUMP - GENERAL INFORMATION
FUEL PUMP - CLEANING AND INSPECTION FOR REUSE
FUEL PUMP - REBUILD
FUEL PUMP - CALIBRATION
GROUP 6 - INJECTORS AND FUEL LINES
INJECTOR - PT (TYPE D) STEP TIMING CONTROL - EXPLODED VIEW
INJECTOR - CELECT - EXPLODED VIEW
INJECTORS - PT (TYPE D) STEP TIMING CONTROL (STC) GENERAL INFORMATION
INJECTORS - CELECT - GENERAL INFORMATION
STEP TIMING CONTROL (STC) OIL CONTROL VALVE - GENERAL INFORMATION
INJECTORS - CLEANING THE EXTERIOR AND INSPECTION FOR REUSE
INJECTORS - REBUILD
INJECTORS - CALIBRATION
STC OIL CONTROL VALVE - CLEANING
FUEL TUBES, FITTINGS, AND MOUNTING PARTS - CLEANING AND INSPECTION FOR REUSE
GROUP 7 - LUBRICATING OIL SYSTEM
LUBRICATING OIL SYSTEM - SERVICE TOOLS
LUBRICATING OIL SYSTEM - EXPLODED VIEW
LUBRICATING OIL PUMP ASSEMBLY - EXPLODED VIEW
LUBRICATING OIL COOLER - EXPLODED VIEW
LUBRICATING OIL SYSTEM - GENERAL INFORMATION
LUBRICATING OIL PAN - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL TRANSFER TUBE - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL DIPSTICK AND DIPSTICK TUBE - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL DIPSTICK - CALIBRATION
LUBRICATING OIL PUMP - CLEANING AND INSPECTION FOR REUSE
LUBRICATING OIL PUMP - REBUILD
LUBRICATING OIL PUMP BODY AND COVER BUSHING - REPLACEMENT
LUBRICATING OIL PUMP DRIVEN GEAR BUSHING - REPLACEMENT
LUBRICATING OIL PUMP DRIVE GEAR OR SHAFT - REPLACEMENT
LUBRICATING OIL PUMP DRIVEN SHAFT - REPLACEMENT
LUBRICATING OIL COOLER ASSEMBLY REBUILD
GROUP 8 - COOLING SYSTEM
COOLING SYSTEM - SERVICE TOOLS
N14 WATER PUMP AND IDLER ASSEMBLY - EXPLODED VIEW
WATER PUMP AND IDLER ASSEMBLY - GENERAL INFORMATION
WATER PUMP ASSEMBLY
WATER PUMP ASSEMBLY - REBUILD
WATER PUMP IDLER ASSEMBLY - CLEANING AND INSPECTION
WATER PUMP IDLER ASSEMBLY - REBUILD
THERMOSTAT HOUSING - CLEANING AND INSPECTION
COOLANT FILTER HEAD INSERT
COOLANT FILTER SHUTOFF VALVE
FAN - CLEANING AND INSPECTION
WATER TRANSFER TUBES - CLEANING AND INSPECTION
GROUP 9 - DRIVE UNITS
DRIVE UNITS - SERVICE TOOLS
ACCESSORY DRIVE - EXPLODED VIEW
DRIVE UNITS - GENERAL INFORMATION
ACCESSORY DRIVE - CLEANING AND INSPECTION FOR REUSE
ACCESSORY DRIVE - REBUILD
ACCESSORY DRIVE GEAR - REPLACEMENT
ACCESSORY DRIVE PULLEY - CLEANING AND INSPECTION FOR REUSE
ACCESSORY DRIVE PULLEY WEAR SLEEVE - REPLACEMENT
GROUP 10 - INTAKE AIR SYSTEM
SERVICE TOOLS
INTAKE AIR SYSTEM - EXPLODED VIEW
INTAKE AIR SYSTEM - GENERAL INFORMATION
TURBOCHARGER - CLEANING AND INSPECTION
TURBOCHARGER SHAFT AXIAL CLEARANCE CHECKING
TURBOCHARGER BEARING RADIAL CLEARANCE - CHECKING
INTAKE AIR PIPING - ELBOWS
INTAKE MANIFOLD - CLEANING AND INSPECTION
GROUP 11 - EXHAUST SYSTEM
EXHAUST SYSTEM - EXPLODED VIEW
EXHAUST SYSTEM - GENERAL INFORMATION
EXHAUST MANIFOLD - CLEANING AND INSPECTION FOR REUSE
EXHAUST MANIFOLD TURBOCHARGER MOUNTING STUD - REPLACEMENT (11-02)
GROUP 12 - AIR EQUIPMENT
AIR EQUIPMENT - GENERAL INFORMATION
AIR COMPRESSOR - CLEANING AND INSPECTION FOR REUSE
GROUP 13 - ELECTRICAL EQUIPMENT
ELECTRICAL EQUIPMENT - GENERAL INFORMATION
ALTERNATOR BRACKET - CLEANING AND INSPECTION FOR REUSE
ALTERNATOR ADJUSTING LINK - CLEANING AND INSPECTION FOR REUSE
STARTING MOTOR - CLEANING AND INSPECTION FOR REUSE
GROUP 14 - ENGINE TESTING
GENERAL INFORMATION
DEFINITION OF TERMS ON ENGINE PERFORMANCE CURVE
GENERAL RUN-IN PROCEDURES
GENERAL ENGINE TEST/RUN-IN SPECIFICATIONS
ENGINE TESTING - SERVICE TOOLS
ENGINE DYNAMOMETER - INSTALL ENGINE
PRIMING THE LUBRICATING OIL AND FUEL SYSTEMS
ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER
CHASSIS DYNAMOMETER OPERATION
GENERAL TEST PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE WITHOUT DYNAMOMETER
ENGINE PAINTING
ENGINE STORAGE - SHORT TERM
ENGINE STORAGE - LONG TERM
GROUP 15 - INSTRUMENTS AND CONTROLS
INSTRUMENTS AND CONTROLS - GENERAL INFORMATION
GROUP 16 - MOUNTING ADAPTATIONS
MOUNTING ADAPTATIONS
FLYWHEEL
FLYWHEEL RING GEAR
FLYWHEEL HOUSING - CLEANING AND INSPECTION FOR REUSE
FRONT ENGINE SUPPORT BRACKET - CLEANING AND INSPECTION FOR REUSE
GROUP 18 - SPECIFICATIONS
GENERAL ENGINE SPECIFICATIONS
CAPSCREW MARKINGS AND TORQUE VALUES
PIPE PLUG TORQUE VALUES
DECIMAL AND METRIC EQUIVALENTS
SPECIFICATIONS - GENERAL INFORMATION
ENGINE ASSEMBLY
CYLINDER BLOCK
CYLINDER HEAD
ROCKER LEVER HOUSING ASEMBLY
CAM FOLLOWER ASSEMBLY
FUEL PUMP - REBUILD SPECIFICATIONS
INJECTORS - REBUILD SPECIFICATIONS
LUBRICATING OIL SYSTEM
LUBRICATING OIL PUMP - INSPECTION SPECIFICATIONS
WATER PUMP ASSEMBLY - REBUILD SPECIFICATIONS
FAN HUB - INSPECTION SPECIFICATIONS
THERMOSTAT HOUSING ASSEMBLY - REBUILD SPECIFICATIONS
THERMOSTAT (RESERVE FLOW COOLING) - OPERATING TEMPERATURE
COOLING SYSTEM - TORQUE VALUES
FUEL PUMP AND COMPRESSOR DRIVE
TURBOCHARGER - INSPECTION SPECIFICATIONS
AIR COMPRESSOR - INSPECTION SPECIFICATIONS
ENGINE TESTING - TEST SPECIFICATIONS
VEHICLE BRAKING - REBUILD SPECIFICATIONS
GROUP 20 - VEHICLE BRAKING
VEHICLE BRAKING - GENERAL INFORMATION
COMPONENTS MANUFACTURERS: NAMES AND ADDRESSES
SERVICE LITERATURE
ADDITIONAL SERVICE LITERATURE
SERVICE LITERATURE ORDERING LOCATION
SERVICE PUBLICATIONS ORDER FORM
INDEX
LITERATURE SURVEY FORM
2. Diagnostic and Repair Manual (3810456)
Format: PDF, 812 pages
Language: English
Table of Contents:
SECTION I - INTRODUCTION
ABOUT THE MANUAL
HOW TO USE THE MANUAL
SYMBOLS
SIMBOLOS
SYMBOLE
SYMBOLES
ILLUSTRATIONS
GENERAL SAFETY INSTRUCTIONS
GENERAL REPAIR INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
DEFINITION OF TERMS
SECTION E - ENGINE IDENTIFICATION
CUMMINS MODEL NAME
ENGINE DATAPLATE
FUEL PUMP DATAPLATE
ENGINE SPECIFICATIONS
ENGINE DIAGRAMS
SECTION T - TROUBLESHOOTING
PROCEDURES AND TECHNIQUES
TROUBLESHOOTING SYMPTOMS CHART
SECTION 1 - COOLING SYSTEM
COOLING SYSTEM GENERAL INFORMATION
COOLANT FLOW DIAGRAM
COOLING SYSTEM SPECIFICATIONS
THERMAL CONTROL SETTINGS
HEAVY DUTY COOLANT
SUPPLEMENTAL COOLANT ADDITIVES (SCA'S)
COOLING SYSTEM SERVICE TOOLS
COOLING SYSTEM WATER
ANTIFREEZE
COOLING SYSTEM SEALING ADDITIVES
COOLING SYSTEM SOLUBLE OILS
COOLANT ADDITIVE REQUIREMENT
COOLANT FILTER
DRAINING THE COOLING SYSTEM
CLEANING THE COOLING SYSTEM
FILLING THE COOLING SYSTEM
COOLING SYSTEM - TESTING FOR AIR OR COMBUSTION GASES
COOLING SYSTEM PRESSURE TESTING
HOSES - INSPECTION
COOLANT TEMPERATURE GAUGE - CHECKING
VENTING THE COOLING SYSTEM
RADIATOR PRESSURE CAP
RADIATOR AND CHARGE AIR COOLED FINS
RADIATOR SHUTTER OPERATION
FAN INSPECTION
FAN SHROUD INSPECTION
FAN SPACER AND PULLEY INSPECTION
FAN BELTS
FAN AND FAN HUB
VISCOUS FAN CLUTCH
ON-OFF THERMATIC FAN CLUTCH
WATER PUMP BELTS
WATER PUMP IDLER PULLEY
WATER PUMP
COOLANT FILTER HEAD INSERT
COOLANT FILTER SHUTOFF VALVE
THERMOSTAT HOUSING
THERMOSTAT SEAL
THERMOSTAT
SECTION 2 - LUBRICATING SYSTEM
LUBRICATING SYSTEM GENERAL INFORMATON
LUBRICATING OIL SYSTEM FLOW DIAGRAM
LUBRICATING OIL SYSTEM FLOW DIAGRAM
LUBRICATING OIL SYSTEM FLOW DIAGRAM - VISCOSITY SENSOR AND STC VALVE
LUBRICATING OIL SYSTEM SPECIFICATIONS
LUBRICATING OIL SYSTEM SERVICE TOOLS
LUBRICATING OIL SYSTEM DIAGNOSTIC CHECKING
LUBRICATING OIL AND FILTER ANALYSIS
LUBRICATING OIL FILTER
LUBRICATING OIL LEAKS
CRANKCASE BREATHER
DRAINING THE LUBRICATING OIL SYSTEM
FILLING THE LUBRICATING OIL SYSTEM
PRIMING THE LUBRICATING OIL SYSTEM
DIPSTICK TUBE AND HOUSING
DIPSTICK CALIBRATION
LUBRICATING OIL TRANSFER TUBE
LUBRICATING OIL PAN
LUBRICATING OIL PUMP
HIGH LUBRICATING OIL PRESSURE RELIEF VALVE
MAIN LUBRICATING OIL PRESSURE REGULATOR
LUBRICATING OIL PUMP SIGNAL LINE
LUBRICATING OIL PUMP SIGNAL LINE ORIFICE (IN CHASSIS)
VISCOSITY SENSOR - STC ENGINES
LUBRICATING OIL COOLER ASSEMBLY
PISTON COOLING NOZZLES
LUBRICATING OIL PRESSURE GAUGE
LUBRICATING OIL TEMPERATURE GAUGE
SECTION 3 - COMBUSTION AIR SYSTEM
COMBUSTION AIR SYSTEM GENERAL INFORMATION
AIR INTAKE SYSTEM FLOW DIAGRAM
EXHAUST SYSTEM FLOW DIAGRAM
COMBUSTION AIR SYSTEM SPECIFICATIONS
COMBUSTION AIR SYSTEM SERVICE TOOLS
AIR LEAKS - TESTING
TURBOCHARGER SEAL LEAK - TESTING
TURBOCHARGER - VERIFYING CORRECT PART NUMBER
INTAKE AIR RESTRICTION
EXHAUST RESTRICTION
TURBOCHARGER BLADE DAMAGE
TURBOCHARGER AXIAL AND RADIAL CLEARANCE
TURBOCHARGER REPLACEMENT
EXHAUST MANIFOLD
INTAKE MANIFOLD
CHARGE AIR COOLER
SECTION 4 - COMPRESSED AIR SYSTEM
COMPRESSED AIR SYSTEM GENERAL INFORMATION
COMPRESSED AIR SYSTEM FLOW DIAGRAMS
COMPRESSED AIR SYSTEM SPECIFICATIONS
COMPRESSED AIR SYSTEM SERVICE TOOLS
CARBON BUILDUP, AIR COMPRESSOR
GASKET LEAKS, AIR COMPRESSOR
COMPRESSOR UNLOADER VALVE
AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)
AIR GOVERNOR
AIR COMPRESSOR, CYLINDER HEAD
AIR COMPRESSOR
SECTION 5 - FUEL SYSTEM
FUEL SYSTEM GENERAL INFORMATION
FUEL SYSTEM FLOW DIAGRAMS
FUEL SYSTEM SPECIFICATIONS
FUEL SYSTEM - SERVICE TOOLS
FUEL SYSTEM MISCELLANEOUS INFORMATION
FUEL SYSTEM MAINTENANCE
FUEL PUMP
FUEL PUMP FLOW CHECKING, ROTATION AND PRIMING
FUEL PUMP SHUTOFF VALVE
FUEL PUMP ON-ENGINE ADJUSTMENT
AIR ACTUATED ROAD SPEED GOVERNOR
VS THROTTLE SHAFT
VS GOVERNOR ADJUSTING SCREW SEALING JAM NUTS
VS GOVERNOR IDLE SPRING
FUEL GEAR PUMP CHECK VALVE
INJECTORS
STC OIL CONTROL VALVE
STC OIL DELIVERY SYSTEM DIAGNOSTIC TESTING
STC OIL DELIVERY SYSTEM BLOCKAGE - OIL RIFLE TO OIL MANIFOLD
STC OIL DELIVERY SYSTEM BLOCKAGE/LEAKAGE - OIL MANIFOLD TO INJECTORS
CYLINDER MISFIRING/SMOKING LOCATION
AIR IN FUEL TESTING
LUBRICATING OIL DILUTION BY FUEL TESTING
FUEL PUMP INLET RESTRICTION
FUEL PUMP DRAIN LINE RESTRICTION
AFC NO-AIR CHECK
POWER CHECK
FUEL CONSUMPTION CHECK
THROTTLE RESPONSE TEST
STALL SPEED TESTING
OPERATING IN NORMAL TIMING
STALL SPEED CHECK LIST
VE/VMS - ROAD TEST - THROTTLE RESPONSE TEST WORKSHEET
SECTION 6 - ELECTRICAL SYSTEM
ELECTRICAL SYSTEM GENERAL INFORMATION
STARTING SYSTEM SPECIFICATIONS
ELECTRICAL SYSTEM SERVICE TOOLS
BATTERIES
BATTERY CABLES AND CONNECTIONS
STARTER CONNECTIONS
ALTERNATOR BELT
ALTERNATOR REPLACEMENT
STARTING MOTOR REPLACEMENT
SECTION 7 - BASE ENGINE COMPONENTS
BASE ENGINE COMPONENTS GENERAL INFORMATION
BASE ENGINE COMPONENTS SERVICE TOOLS
ROCKER HOUSING COVERS
ENGINE LIFTING BRACKETS
ENGINE LIFTING BRACKET - SERVICE BRACKET
OVERHEAD ADJUSTMENT
ENGINE BRAKE ADJUSTMENT
ENGINE BRAKE REPLACE
PUSH RODS REPLACE
STC OIL PLUMBING
ROCKER LEVERS REPLACE
ROCKER LEVER HOUSINGS REPLACEMENT
CYLINDER BLOCK COUNTERBORE LEAK
CYLINDER BLOCK DECK SURFACE
CYLINDER BLOCK COUNTERBORE - LEAK TESTING
CYLINDER HEAD CAPSCREW HOLES
CYLINDER HEAD CAPSCREW HOLE
CYLINDER LINER PROTRUSION
CYLINDER HEAD GASKET(S) REPLACEMENT
CYLINDER HEADS REPLACE
CYLINDER HEAD PRESSURE TESTING
CAM FOLLOWERS REPLACE
INJECTION TIMING (GENERAL INFORMATION)
INJECTION TIMING
MAIN AND THRUST BEARINGS REPLACE
CONNECTING ROD BEARINGS REPLACEMENT
PISTONS AND RINGS REPLACEMENT
CONNECTING RODS REPLACEMENT
CYLINDER LINERS REPLACEMENT
ACCESSORY DRIVE PULLEY REPLACEMENT
WEAR SLEEVE, ACCESSORY DRIVE PULLEY REPLACEMENT
SEAL, ACCESSORY DRIVE REPLACEMENT
ACCESSORY DRIVE REPLACEMENT
VIBRATION DAMPER
CRANKSHAFT PULLEY REPLACEMENT
SEAL, FRONT CRANKSHAFT REPLACEMENT
CAMSHAFT BEARING SUPPORT REPLACEMENT
FRONT ENGINE SUPPORT BRACKET REPLACEMENT
GEAR COVER REPLACEMENT
CRANKSHAFT GEAR REPLACEMENT
CAMSHAFT REPLACEMENT
CAMSHAFT GEAR REPLACEMENT
CAMSHAFT BUSHING REPLACEMENT
FLYWHEEL REPLACEMENT
SEAL, REAR CRANKSHAFT REPLACEMENT
FLYWHEEL HOUSING REPLACEMENT
FLYWHEEL HOUSING REDOWEL TO CYLINDER BLOCK
STRAIGHT THREAD PLUGS, PIPE PLUGS AND CUP PLUGS REPLACEMENT
SECTION 8 - ENGINE TESTING
ENGINE TESTING GENERAL INFORMATION
DEFINITIONS OF TERMS ON ENGINE PERFORMANCE CURVE
GENERAL RUN-IN PROCEDURES
GENERAL ENGINE TEST/RUN-IN SPECIFICATIONS
ENGINE TESTING - SERVICE TOOLS
ENGINE DYNAMOMETER - INSTALL ENGINE
FUEL FLOW MEASUREMENT ON ENGINE OR CHASSIS DYNAMOMETER
INTAKE MANIFOLD BOOST PRESSURE CORRECTION FACTORS
ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER
DYNAMOMETER WORKSHEET
CHASSIS DYNAMOMETER OPERATION
GENERAL TEST PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE - CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE WITHOUT DYNAMOMETER
SECTION 9 - ENGINE REMOVE AND INSTALL
ENGINE REMOVE AND INSTALL GENERAL INFORMATION
ENGINE REMOVE AND INSTALL SERVICE TOOLS
ENGINE REMOVAL
ENGINE MOUNTS INSPECTION
ENGINE INSTALLATION
SECTION V - ENGINE COMPONENT SPECIFICATIONS
ENGINE COMPONENT SPECIFICATIONS GENERAL INFORMATION
COMPONENT SPECIFICATIONS AND TORQUE VALUES
DRIVE BELT TENSION
FRACTION, DECIMAL, MILLIMETER CONVERSIONS
WEIGHT AND MEASURES - CONVERSION FACTORS
NEWTON-METER TO FOOT POUND CONVERSION CHART
CAPSCREW MARKINGS AND TORQUE VALUES
PIPE PLUG TORQUE VALUES
TORQUE VALUES FOR STRAIGHT THREAD FITTINGS AND PLUGS
TAP-DRILL CHART - U.S. CUSTOMARY & METRIC
SECTION L - SERVICE LITERATURE
ADDITIONAL SERVICE LITERATURE
SERVICE LITERATURE ORDERING LOCATION
LITERATURE ORDER FORM
SECTION C - COMPONENT MANUFACTURERS
COMPONENT MANUFACTURERS' ADDRESSES
INDEX
General
Language
EnglishModel of Truck
N14Region
WorldWideType of Truck
Diesel EngineIncluded
Workshop Manual
1Diagnostic and Repair Manual
1Reviews: 0
There are no reviews for this product.
Questions: 0
No questions about this product.