Komatsu 830E-1-AC (SN: A30109-30140) Electric Dump Trucks (USA) Operate and Maintenance manual (CEAM019102)

Illustrated factory Operate and Maintenance manual for Komatsu Electric Dump Trucks Models 830E-1-AC.

This manual will assist you in operating, and maintaining for your electric dump truck.
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Covered Models (USA):
   830E-1-AC (SN: A30109-30140)

Format: PDF, 184 pages
Language: English
Table of Contents:
   WARNING
   WARNING NON-OEM PARTS
   FOREWORD
      ALERTS PAGE
   TABLE OF CONTENTS
      TRUCK MODEL ILLUSTRATION
      ABOUT THIS MANUAL
   STANDARD CHARTS AND TABLES
      EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
      STANDARD ASSEMBLY TORQUES For 12-Point, Grade 9 Cap screws (SAE)
      STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws & Class 10 Nuts
   GENERAL SAFETY
      Safety Rules
      Truck Safety Features
      Clothing And Personal Items
      Unauthorized Modification
      Leaving The Operator’s Seat
      Mounting And Dismounting
      Fire Extinguishers And First Aid Kits
      Precautions For High Temperature Fluids
      Asbestos Dust Hazard Prevention
      Fire Prevention For Fuel And Oil
      ROPS Precautions
      Preventing Injury From Work Equipment
      Precautions For Optional Attachments
      Precautions When Starting The Machine
      PRECAUTIONS FOR TRUCK OPERATION
      OPERATING THE MACHINE
      TOWING
      WORKING NEAR BATTERIES
      PRECAUTIONS FOR MAINTENANCE
      TIRES
      ADDITIONAL JOB SITE RULES
      WHEN REPAIRS ARE NECESSARY
      SPECIAL PRECAUTIONS FOR WORKING ON A 830E-AC TRUCK
   WARNINGS AND CAUTIONS
   TRUCK OPERATION
      PREPARIN G FOR OPERATION
      WALK AROUND INSPECTION
      ENGINE START-UP SAFETY PRACTICES
      AFTER ENGINE HAS STARTED
      EMERGENCY STEERING SYSTEM
      MACHINE OPERATION SAFETY PRECAUTIONS
      MACHINE OPERATION ON THE HAUL ROAD
      STARTING ON A GRADE WITH A LOADED TRUCK
      PASSING
      LOADING
      DUMPING
      SUDDEN LOSS OF ENGINE POWER
      FUEL DEPLETION
      SAFE PARKING PROCEDURES
      NORMAL ENGINE SHUTDOWN PROCEDURE
      DISABLED TRUCK CONNECTIONS
      TOWING
      RESERVE ENGINE OIL SYSTEM (Optional)
   OPERATOR CAB AND CONTROLS
      STEERING WHEEL AND CONTROLS
      PEDALS
      GRADE/SPEED RETARD CHART
      OVERHEAD PANEL AND DISPLAYS
      CENTER CONSOLE
      OPERATOR’S SEAT
      HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
      INSTRUMENT PANEL
      OVERHEAD STATUS / WARNING INDICATORS
      VEHICLE HEALTH MONITORING SYSTEM (VHMS)
      FUSE BLOCKS
      CIRCUIT BREAKERS
   LUBRICATION AND SERVICE
      830E SERVICE CAPACITIES
      HYDRAULIC TANK SERVICE
      WHEEL MOTOR SERVICE
      COOLANT LEVEL CHECK
      RADIATOR FILLING PROCEDURE
      RESERVE ENGINE OIL SYSTEM (Optional)
      LUBRICATION CHART
      10 HOUR (DAILY) INSPECTION
      50 HOUR LUBRICATION AND MAINTENANCE CHECKS
      100 HOUR LUBRICATION AND MAINTENANCE CHECKS
      250 HOUR LUBRICATION AND MAINTENANCE CHECKS
      500 HOUR LUBRICATION AND MAINTENANCE CHECKS
      500 HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
      1000 HOURS LUBRICATION AND MAINTENANCE CHECKS
      2500 HOUR MAINTENANCE CHECKS
      5000 HOUR MAINTENANCE CHECKS
      10,000 HOUR MAINTENANCE CHECKS
   AUTOMATIC LUBRICATION SYSTEM
      GENERAL DESCRIPTION
      SYSTEM COMPONENTS
      SYSTEM OPERATION
      GENERAL INSTRUCTIONS
      LUBRICANT PUMP
      INJECTORS (SL-1 Series “H”)
      INJECTOR OPERATION
      PREVENTIVE MAINTENANCE PROCEDURES
      SYSTEM CHECKOUT
      SYSTEM TROUBLESHOOTING CHART
   MAJOR COMPONENT DESCRIPTION
   PAYLOAD METER III™
      INDEX
      Introduction
      COMPONENT DESCRIPTION
      OPERATOR’S DISPLAY AND SWITCH
      PAYLOAD OPERATION & CALCULATION
      SOURCES FOR PAYLOAD ERROR
      HAUL CYCLE DATA
      PC SOFTWARE OVERVIEW
      DOWNLOADING DATA
      PLM III SYSTEM CONFIGURATION
      DATA ANALYSIS
   AM/FM RADIO / CD PLAYER
      OPERATING INSTRUCTIONS