Illustrated factory Operate and Maintenance manual for Komatsu Electric Dump Trucks Models 830E-1-AC.
This manual will assist you in operating, and maintaining for your electric dump truck.
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Covered Models (USA):
830E-1-AC (SN: A30141-30173)
Format: PDF, 184 pages
Language: English
Table of Contents:
WARNING NON-OEM PARTS
FOREWORD
ALERTS PAGE
TABLE OF CONTENTS
TRUCK MODEL ILLUSTRATION
ABOUT THIS MANUAL
STANDARD CHARTS AND TABLES
EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
STANDARD ASSEMBLY TORQUES For 12-Point, Grade 9 Cap screws (SAE)
STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws & Class 10 Nuts
GENERAL SAFETY
Safety Rules
Truck Safety Features
Clothing And Personal Items
Unauthorized Modification
Leaving The Operator’s Seat
Mounting And Dismounting
Fire Extinguishers And First Aid Kits
Precautions For High Temperature Fluids
Asbestos Dust Hazard Prevention
Fire Prevention For Fuel And Oil
ROPS Precautions
Preventing Injury From Work Equipment
Precautions For Optional Attachments
Precautions When Starting The Machine
PRECAUTIONS FOR TRUCK OPERATION
OPERATING THE MACHINE
TOWING
WORKING NEAR BATTERIES
PRECAUTIONS FOR MAINTENANCE
TIRES
ADDITIONAL JOB SITE RULES
WHEN REPAIRS ARE NECESSARY
SPECIAL PRECAUTIONS FOR WORKING ON A 830E-AC TRUCK
WARNINGS AND CAUTIONS
TRUCK OPERATION
PREPARIN G FOR OPERATION
WALK AROUND INSPECTION
ENGINE START-UP SAFETY PRACTICES
AFTER ENGINE HAS STARTED
EMERGENCY STEERING SYSTEM
MACHINE OPERATION SAFETY PRECAUTIONS
MACHINE OPERATION ON THE HAUL ROAD
STARTING ON A GRADE WITH A LOADED TRUCK
PASSING
LOADING
DUMPING
SUDDEN LOSS OF ENGINE POWER
FUEL DEPLETION
SAFE PARKING PROCEDURES
NORMAL ENGINE SHUTDOWN PROCEDURE
DISABLED TRUCK CONNECTIONS
TOWING
RESERVE ENGINE OIL SYSTEM (Optional)
OPERATOR CAB AND CONTROLS
STEERING WHEEL AND CONTROLS
PEDALS
GRADE/SPEED RETARD CHART
OVERHEAD PANEL AND DISPLAYS
CENTER CONSOLE
OPERATOR’S SEAT
HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
INSTRUMENT PANEL
OVERHEAD STATUS / WARNING INDICATORS
VEHICLE HEALTH MONITORING SYSTEM (VHMS)
FUSE BLOCKS
CIRCUIT BREAKERS
LUBRICATION AND SERVICE
830E SERVICE CAPACITIES
HYDRAULIC TANK SERVICE
WHEEL MOTOR SERVICE
COOLANT LEVEL CHECK
RADIATOR FILLING PROCEDURE
RESERVE ENGINE OIL SYSTEM (Optional)
LUBRICATION CHART
10 HOUR (DAILY) INSPECTION
50 HOUR LUBRICATION AND MAINTENANCE CHECKS
100 HOUR LUBRICATION AND MAINTENANCE CHECKS
250 HOUR LUBRICATION AND MAINTENANCE CHECKS
500 HOUR LUBRICATION AND MAINTENANCE CHECKS
500 HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
1000 HOURS LUBRICATION AND MAINTENANCE CHECKS
2500 HOUR MAINTENANCE CHECKS
5000 HOUR MAINTENANCE CHECKS
10,000 HOUR MAINTENANCE CHECKS
AUTOMATIC LUBRICATION SYSTEM
GENERAL DESCRIPTION
SYSTEM COMPONENTS
SYSTEM OPERATION
GENERAL INSTRUCTIONS
LUBRICANT PUMP
INJECTORS (SL-1 Series “H”)
INJECTOR OPERATION
PREVENTIVE MAINTENANCE PROCEDURES
SYSTEM CHECKOUT
SYSTEM TROUBLESHOOTING CHART
MAJOR COMPONENT DESCRIPTION
PAYLOAD METER III™
INDEX
Introduction
COMPONENT DESCRIPTION
OPERATOR’S DISPLAY AND SWITCH
PAYLOAD OPERATION & CALCULATION
SOURCES FOR PAYLOAD ERROR
HAUL CYCLE DATA
PC SOFTWARE OVERVIEW
DOWNLOADING DATA
PLM III SYSTEM CONFIGURATION
DATA ANALYSIS
AM/FM RADIO / CD PLAYER
OPERATING INSTRUCTIONS
General
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