Komatsu 960E-1-K (SN from A50003) Electric Dump Trucks (USA) Operate and Maintenance manual (CEAM022100)

Illustrated factory Operate and Maintenance manual for Komatsu Electric Dump Trucks Models 960E-1-K.

This manual will assist you in operating, and maintaining for your electric dump truck.
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Covered Models (USA):
   960E-1-K (SN: A50003-)

Format: PDF, 174 pages
Language: English
Table of Contents:
   STANDARD CHARTS AND TABLES
      EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
      STANDARD ASSEMBLY TORQUES For 12-Point, Grade 9 Cap screws (SAE)
      STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws & Class 10 Nuts
   SAFETY
      GENERAL
      PRECAUTIONS BEFORE OPERATION
      OPERATING THE TRUCK
      TOWING
      WORKING NEAR BATTERIES
      BEFORE PERFORMING MAINTENANCE
      WHILE PERFORMING MAINTENANCE
      TIRES
      WHEN REPAIRS ARE NECESSARY
      SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
      ADDITIONAL JOB SITE RULES
   WARNINGS AND CAUTIONS
      GRADE/SPEED CHART
      INSTRUMENT PANEL
      BATTERIES
      HIGH VOLTAGE
      RADIATOR
      CRUSHING HAZARD
      CYLINDER PRESSURE
      FILLING THE HYDRAULIC TANK
      HYDRAULIC OIL PRESSURE
      EMERGENCY TOWING PROCEDURE
      EMERGENCY DUMP PROCEDURE
      GREASE POINT
      WELDING
      EMERGENCY SHUTDOWN
      SPRING PRESSURE
      ROPS/FOPS
      EMERGENCEY EGRESS
      PRODUCT IDENTIFICATION PLATE
      LUBRICATION CHART
   OPERATING INSTRUCTIONS
      PREPARING FOR OPERATION
      WALK AROUND INSPECTION
      ENGINE START-UP
      AFTER ENGINE START-UP
      EMERGENCY STEERING SYSTEM
      PRECAUTIONS DURING TRUCK OPERATION
      OPERATING ON A HAUL ROAD
      STARTING ON A GRADE WITH A LOADED TRUCK
      LOADING THE DUMP BODY
      DUMPING A LOAD
      USING THE SPEED CONTROL FEATURE
      SAFE PARKING PROCEDURE
      NORMAL ENGINE SHUTDOWN PROCEDURE
      SUDDEN LOSS OF ENGINE POWER
      FUEL DEPLETION
      TOWING
      DISABLED TRUCK OPERATION
      DISABLED TRUCK DUMPING PROCEDURE
      RESERVE ENGINE OIL SYSTEM
   OPERATOR CAB AND CONTROLS
      STEERING WHEEL AND CONTROLS
      PEDALS
      GRADE/SPEED CHART
      OVERHEAD PANEL COMPONENTS
      CENTER CONSOLE
      DIAGNOSTIC PORTS
      OPERATOR’S SEAT
      HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
      INSTRUMENT PANEL
      STATUS INDICATOR LIGHTS
      DIGITAL DISPLAY OPERATION
      VEHICLE HEALTH MONITORING SYSTEM (VHMS)
      FUSES AND CIRCUIT BREAKERS
   LUBRICATION AND SERVICE
      960E-1K SERVICE CAPACITIES
      HYDRAULIC TANK SERVICE
      COOLING SYSTEM SERVICE
      WHEEL MOTOR SERVICE
      RESERVE OIL TANK SERVICE
      AIR CLEANER SERVICE
      LUBRICATION CHART
      10 HOUR (DAILY) INSPECTION
      10 HOUR (DAILY) INSPECTION (cont.)
      INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
      INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
      INITIAL 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
      250 HOUR LUBRICATION AND MAINTENANCE CHECKS
      500 HOUR LUBRICATION AND MAINTENANCE CHECKS
      1000 HOUR LUBRICATION AND MAINTENANCE CHECKS
      2000 HOUR LUBRICATION AND MAINTENANCE CHECKS
      5000 HOUR LUBRICATION AND MAINTENANCE CHECKS
      6000 HOUR LUBRICATION AND MAINTENANCE CHECKS
   AUTOMATIC LUBRICATION SYSTEM
      GENERAL DESCRIPTION
      SYSTEM COMPONENTS
      SYSTEM OPERATION
      GENERAL INSTRUCTIONS
      LUBRICANT PUMP
      INJECTORS (SL-1 Series “H”)
      PREVENTIVE MAINTENANCE PROCEDURES
      SYSTEM CHECKOUT
      SYSTEM TROUBLESHOOTING CHART
   COMPONENTS & SPECIFICATIONS
      MAJOR COMPONENT DESCRIPTIONS
      SPECIFICATIONS
   PAYLOAD METER III™
      Introduction
      COMPONENT DESCRIPTION
      LOAD DISPLAY AND OPERATOR SWITCHES
      PAYLOAD OPERATION & CALCULATION
      SOURCES FOR PAYLOAD ERROR
      HAUL CYCLE DATA
      PDM SOFTWARE OVERVIEW
      DOWNLOADING DATA
      PLM III SYSTEM CONFIGURATION
      DATA ANALYSIS
   AM/FM RADIO / CD / MP3 / USB / iPOD™ / AUX PLAYER
      OPERATING INSTRUCTIONS