Komatsu 830E-1-AC (SN from A30589) Tier 4 Electric Dump Trucks (USA) Operate and Maintenance manual (CEAM025001)

Illustrated factory Operate and Maintenance manual for Komatsu Electric Dump Trucks Models 830E-1-AC.

This manual will assist you in operating, and maintaining for your electric dump truck.
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Covered Models (USA):
   830E-1-AC (SN: A30589-)

Format: PDF, 236 pages
Language: English
Table of Contents:
   FOREWORD
   ALERTS PAGE
   TABLE OF CONTENTS
   TRUCK MODEL ILLUSTRATION
   ABOUT THIS MANUAL
   TORQUE TABLES AND CONVERSION CHARTS
      EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
      STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws & Class 10 Nuts
      STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
      STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
   GENERAL SAFETY
      Safety Rules
      Truck Safety Features
      Clothing And Personal Items
      Unauthorized Modification
      Leaving The Operator’s Seat
      Mounting And Dismounting
      Fire Extinguishers And First Aid Kits
      Precautions For High Temperature Fluids
      Asbestos Dust Hazard Prevention
      Fire Prevention For Fuel And Oil
      ROPS Precautions
      Preventing Injury From Work Equipment
      Precautions For Optional Attachments
      Precautions When Starting The Machine
      PRECAUTIONS FOR TRUCK OPERATION
      OPERATING THE MACHINE
      TOWING
      WORKING NEAR BATTERIES
      PRECAUTIONS FOR MAINTENANCE
      ADDITIONAL JOB SITE RULES
      WHEN REPAIRS ARE NECESSARY
      SPECIAL PRECAUTIONS FOR WORKING ON AN 830E-AC TRUCK
      CAPACITOR DISCHARGE SYSTEM
   WARNINGS AND CAUTIONS
   TRUCK OPERATION
      PREPARING FOR OPERATION
      WALK AROUND INSPECTION
      RETRACTABLE LADDER SYSTEM (If equipped)
      ENGINE START-UP SAFETY PRACTICES
      AFTER ENGINE HAS STARTED
      PRE-SHIFT BRAKE CHECK
      EMERGENCY STEERING SYSTEM
      CAMERA SYSTEM (Optional)
      MACHINE OPERATION SAFETY PRECAUTIONS
      MACHINE OPERATION ON THE HAUL ROAD
      STARTING ON A GRADE WITH A LOADED TRUCK
      PASSING
      LOADING
      DUMPING
      SUDDEN LOSS OF ENGINE POWER
      FUEL DEPLETION
      SAFE PARKING PROCEDURES
      NORMAL ENGINE SHUTDOWN PROCEDURE
      DISABLED TRUCK CONNECTORS
      TOWING
      RESERVE ENGINE OIL SYSTEM (Optional)
   OPERATOR CAB AND CONTROLS
      STEERING WHEEL AND CONTROLS
      PEDALS
      GRADE/SPEED RETARD CHART
      OVERHEAD PANEL AND DISPLAYS
      CENTER CONSOLE
      OPERATOR’S SEAT (STANDARD SEAT)
      PASSENGER SEAT (STANDARD SEAT)
      OPERATOR’S SEAT (OPTIONAL SEAT)
      PASSENGER SEAT (OPTIONAL SEAT)
      HEATER / AIR CONDITIONER CONTROLS
      INSTRUMENT PANEL
      OVERHEAD STATUS / WARNING INDICATORS
      REAR AXLE LIGHT BAR
      KOMTRAX PLUS
      KOMATSU WIRELESS BRIDGE (Optional)
      FUSES AND CIRCUIT BREAKERS
      CIRCUIT BREAKERS
   LUBRICATION AND SERVICE
      830E SERVICE CAPACITIES
      HYDRAULIC TANK SERVICE
      COOLANT LEVEL CHECK
      RADIATOR FILLING PROCEDURE
      WHEEL MOTOR SERVICE
      RESERVE ENGINE OIL SYSTEM (Optional)
      QUICK FILL SERVICE CENTER
      LUBRICATION CHART
      10 HOUR (DAILY) INSPECTION
      50 HOUR LUBRICATION AND MAINTENANCE CHECKS
      100 HOUR LUBRICATION AND MAINTENANCE CHECKS
      250 HOUR LUBRICATION AND MAINTENANCE CHECKS
      500 HOUR LUBRICATION AND MAINTENANCE CHECKS
      1000 HOURS LUBRICATION AND MAINTENANCE CHECKS
      2500 HOUR MAINTENANCE CHECKS
      5000 HOUR MAINTENANCE CHECKS
      10,000 HOUR MAINTENANCE CHECKS
   AUTOMATIC LUBRICATION SYSTEM
      GENERAL DESCRIPTION
      SYSTEM COMPONENTS
      SYSTEM OPERATION
      GENERAL INSTRUCTIONS
      LUBRICANT PUMP
      INJECTORS (SL-1 Series “H”))
      INJECTOR OPERATION
      PREVENTIVE MAINTENANCE PROCEDURES
      SYSTEM CHECKOUT
      SYSTEM TROUBLESHOOTING CHART
   MAJOR COMPONENT DESCRIPTION
      Truck And Engine
      Alternator (GTA-41)
      AC Induction Traction Motorized Wheels
      Suspension
      Operator's Cab
      Power Steering
      Dynamic Retarding
      Brake System
      ENGINE
      AC ELECTRIC DRIVE SYSTEM
      DYNAMIC RETARDING
      BATTERY ELECTRIC SYSTEM
      SERVICE CAPACITIES
      HYDRAULIC SYSTEMS
      SERVICE BRAKES
      DISC PARKING BRAKE
      STEERING
      STANDARD DUMP BODY CAPACITIES AND DIMENSIONS
      TIRES
      WEIGHT DISTRIBUTION
   PAYLOAD METER III™
      INDEX
      Introduction
      COMPONENT DESCRIPTION
      OPERATOR’S DISPLAY AND SWITCH
      PAYLOAD OPERATION & CALCULATION
      SOURCES FOR PAYLOAD ERROR
      HAUL CYCLE DATA
      PC SOFTWARE OVERVIEW
      DOWNLOADING DATA
      PLM III SYSTEM CONFIGURATION
      DATA ANALYSIS
   AM/FM RADIO
      OPERATING INSTRUCTIONS