Komatsu HD1500-5 (SN: A30049-30069) Rigid Dump Trucks (USA) Operate and Maintenance manual (CEAM010703)

Illustrated factory Operate and Maintenance manual for Komatsu Rigid Dump Trucks Models HD1500-5.

This manual will assist you in operating, and maintaining for your rigid dump truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models (USA):
   HD1500-5 (SN: A30049-30069)

Format: PDF, 178 pages
Language: English
Table of Contents:
   TRUCK MODEL ILLUSTRATION
      ABOUT THIS MANUAL
   TORQUE TABLES AND CONVERSION CHARTS
      EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
      STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws & Class 10 Nuts
      STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
      STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
   SAFETY
      Safety Rules
      Safety Features
      Clothing And Personal Items
      Unauthorized Modification
      Leaving The Operator’s Seat
      Mounting And Dismounting
      Fire Prevention For Fuel And Oil
      Precautions With High Temperature Fluids
      Asbestos Dust Hazard Prevention
      Prevention Of Injury By Work Equipment
      Fire Extinguisher And First Aid Kit
      Precautions For ROPS
      Precautions For Attachments
      HAUL ROADS
      PRECAUTIONS DURING OPERATION
      PRECAUTIONS FOR MAINTENANCE
   ADDITIONAL JOB SITE RULES
   WARNINGS AND CAUTIONS
   OPERATING INSTRUCTIONS
      PREPARING FOR OPERATION
      ENGINE START-UP SAFETY PRACTICES
      EMERGENCY STEERING SYSTEM
      AFTER THE ENGINE HAS STARTED
      MACHINE OPERATION SAFETY PRECAUTIONS
      LOADING
      HAULING
      RETARDER OPERATION
      PASSING
      DUMPING
      SAFE PARKING
      SHUTDOWN PROCEDURE
      SUDDEN LOSS OF ENGINE POWER
      DISABLED TRUCK DUMPING
      DISABLED TRUCK STEERING AND BRAKING
      TOWING
   OPERATOR CAB AND CONTROLS
      STEERING WHEEL AND CONTROLS
      RETARDER CONTROL LEVER
      SERVICE BRAKE PEDAL
      ACCELERATOR (THROTTLE) PEDAL
      INSTRUMENT PANEL
      HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
      RETARDING CAPACITY CHART
      CENTER CONSOLE
      OPERATOR SEAT
   INSTRUMENT PANEL AND INDICATORS
      Keyswitch
      Auxiliary Brake Switch
      RH Control/Indicator Panel (Pod)
      Center Display Panel
      LH Control/Indicator Panel (Pod)
      Ladder Light Switch
      Head Light Switch
      BackUp/Deck Lights Switch
      RH Control/Indicator Panel (Pod)
      Cold Weather Starting Aid (Ether Injection) Switch
      Hazard Warning Lights Switch
      Automatic Idle Selector Switch (AISS)
      Air Conditioner & Heater Vent
      ASR Cut (Traction Control) Switch (Option)
      Center Display Panel
      Air Pressure Monitor (Not Used)
      Air Pressure Gauge (Not Used)
      Coolant Temperature Monitor
      Engine Cooling Water Temperature Gauge
      Torque Converter Oil Temperature Monitor
      Torque Converter Oil Temperature Gauge
      Retarder Oil Temperature Monitor
      Retarder Oil Temperature Gauge
      Left Turn Signal Pilot Lamp
      High Beam Pilot Lamp
      Right Turn Signal Pilot Lamp
      Speedometer
      Tachometer
      Lock-up Pilot Lamp
      Shift Limiter Pilot Lamp
      Shift Indicator
      Transmission Shift Position Pilot Lamp
      Engine Controller Monitor
      Automatic Transmission Mechatronics Monitor
      Other Mechatronics Monitor (Optional)
      Fuel Level Monitor
      Fuel Gauge
      Engine Power Derate Monitor
      F1 Start Monitor
      Auto Cruise Control (Not Used)
      ASR Monitor (Optional)
      ABS Monitor (Not Used)
      Service Meter
      Odometer
      LH Control/Indicator Panel (Pod)
      LH Panel/Pod Assembly
      Engine Oil Temperature
      Engine Coolant Level
      Low Steering Pressure
      Accumulator Pre-Charge
      Battery Charge Amps
      Check Engine
      Parking Brake
      Body Float
      Transmission Oil Temperature
      Service Brakes Applied
      Maintenance Monitor
      Transmission Oil Filters
      Lamp Test
      Low Brake Pressure
      Lateral Slope Warning
      Crankcase Pressure
      Panel Dimmer Switch
      Engine Oil Pressure
      Central Warning Lamp
      AC/Heater Vent
      REAR OF OPERATOR CAB
      CIRCUIT BREAKER CHART
      QUANTUM™ FUEL SYSTEM DIAGNOSTICS
   MESSAGE FOR OPERATION AND MAINTENANCE ("MOM")
      Truck Condition-
      Production Data During Operation - (Information from the Payload Meter)
      Transmission Response With Fault Codes
      Idle Validation Feature
      CENTER ELECTRONIC DISPLAY PANEL
   LUBRICATION AND SERVICE
      COOLANT SPECIFICATIONS
      QUICK FILL SERVICE CENTER
      10 HOUR (DAILY) INSPECTION
      250 HOUR INSPECTION
      500 HOUR INSPECTION
      1000 HOUR INSPECTION
      2000 HOUR INSPECTION
      5000 HOUR INSPECTION
      RADIATOR FILL PROCEDURE
      TRANSMISSION OIL LEVEL CHECK
      HYDRAULIC TANK SERVICE
      STEERING CIRCUIT FILTER
      HYDRAULIC TANK BREATHER
   LINCOLN AUTOMATIC LUBRICATION SYSTEM
      SYSTEM COMPONENTS
   SYSTEM TROUBLESHOOTING CHART
      RESERVOIR FILL PROCEDURE
   PREVENTIVE MAINTENANCE PROCEDURES
      Daily Lubrication System Inspection
      250 Hour Inspection
   MAJOR COMPONENTS AND SPECIFICATIONS
   SPECIFICATIONS
   PAYLOAD METER II - ON BOARD WEIGHING SYSTEM
   INDEX
      GENERAL INFORMATION
      LIGHTS, SWITCHES AND COMPONENTS
      TIPS FOR OPERATION
      EXTERNAL DISPLAY LIGHTS
      THEORY OF OPERATION
      TYPES OF DATA STORED
      OPERATOR FUNCTIONS
      INITIAL SETUP OF PAYLOAD METER
      DISPLAYS AT START-UP
      SETUP AND MAINTENANCE
      DOWNLOAD OF INFORMATION
      DISPLAY OF FAULT CODES
      UP FACTOR - PAYLOAD CALCULATION GAIN
      PL MODE -LOAD CALCULATION TIMING
      FINAL GEAR RATIO SELECTION
      BATTERY REPLACEMENT PROCEDURE
      SUSPENSION PRESSURE SENSOR
      INCLINOMETER
      PAYLOAD METER BACK PANEL
      CONNECTIONS
   PAYLOAD CIRCUIT NUMBERS
   PAYLOAD METER II™ RE-INITIALIZATION PROCEDURE
   RADIO, AM / FM STEREO CASSETTE
      SETTING THE TIME
      GENERAL RECEIVER FUNCTIONS
      OPERATING THE RADIO
      PROGRAMMING PRESET STATIONS
      OPERATION OF THE WEATHERBAND (U.S.)
      ADJUSTING THE RECEIVER SETTINGS
      PROGRAMMABLE EJECT DEFAULT
      CASSETTE PLAYER
      CASSETTE PLAYER CLEANING