Komatsu HD1500-5 (SN: A30072-30076) Rigid Dump Trucks (USA) Operate and Maintenance manual (CEAM013603)

Illustrated factory Operate and Maintenance manual for Komatsu Rigid Dump Trucks Models HD1500-5.

This manual will assist you in operating, and maintaining for your rigid dump truck.
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Covered Models (USA):
   HD1500-5 (SN: A30072-30076)

Format: PDF, 178 pages
Language: English
Table of Contents:
      FOREWORD
      ALERTS PAGE
      TABLE OF CONTENTS
      FOREWARD
      TABLE OF CONTENTS
      Truck Model Illustration
      ABOUT THIS MANUAL
      STANDARD CHARTS AND TABLES
      SAFETY
      Safety Rules
      Safety Features
      Clothing And Personal Items
      Unauthorized Modification
      Leaving The Operators Seat
      Mounting And Dismounting
      Fire Prevention For Fuel And Oil
      Precautions With High Temperature Fluids
      Asbestos Dust Hazard Prevention
      Prevention Of Injury By Work Equipment
      Fire Extinguisher And First Aid Kit
      Precautions For ROPS
      Precautions For Attachments
      HAUL ROADS
      BEFORE STARTING THE ENGINE
      Fire Prevention
      Preparing For Operation
      Ventilation In Enclosed Areas
      In Operators Cab - Before Starting The Engine
      Mirrors, Windows, And Lights
      OPERATING THE MACHINE
      When Starting The Engine
      Precautions For Starting Machine
      Truck Operation - General
      Traveling
      Traveling In Reverse
      Traveling On Slopes
      Ensure Good Visibility
      Operate Carefully On Snow
      Avoid Damage To Dump Body
      Driving Near High Voltage Cables
      When Dumping
      Working On Loose Ground
      Loading The Body
      Parking The Machine
      TOWING
      WORKING NEAR BATTERIES
      Battery Hazard Prevention
      Starting With Booster Cables
      PRECAUTIONS FOR MAINTENANCE
      BEFORE PERFORMING MAINTENANCE
      Warning Tag
      Proper Tools
      Stopping The Engine Before Service
      Securing The Dump Body
      DURING MAINTENANCE
      Personnel
      Attachments
      Working Under The Machine
      Keep The Machine Clean
      Rules To Follow When Adding Fuel Or Oil
      Radiator Water Level
      Use Of Lighting
      Precautions With The Battery
      Handling High Pressure Hoses
      Precautions With High Pressure Oil
      Precautions When Performing Maintenance Near High Temperature Or High Pressure
      Rotating Fan And Belts
      Waste Materials
      TIRES
      Handling Tires
      Storing Tires After Removal
      WHEN REPAIRS ARE NECESSARY
      ADDITIONAL JOB SITE RULES
      WARNINGS AND CAUTIONS
      OPERATING INSTRUCTIONS
      PREPARING FOR OPERATION
      Safety Is Thinking Ahead
      At The Truck - Ground Level Walk Around Inspection
      ENGINE START-UP SAFETY PRACTICES
      EMERGENCY STEERING SYSTEM
      Operation
      Pre-Operation Testing
      AFTER THE ENGINE HAS STARTED
      MACHINE OPERATION SAFETY PRECAUTIONS
      LOADING
      HAULING
      RETARDER OPERATION
      PASSING
      DUMPING
      Raising the Dump Body
      Lowering The Dump Body
      SAFE PARKING
      SHUTDOWN PROCEDURE
      SUDDEN LOSS OF ENGINE POWER
      Emergency Steering And Braking
      DISABLED TRUCK DUMPING
      Hookup
      Raising the Body
      Lowering the Body
      DISABLED TRUCK STEERING AND BRAKING
      TOWING
      OPERATOR CAB AND CONTROLS
      STEERING WHEEL AND CONTROLS
      Horn Button
      Telescope Lock Ring
      Tilt Wheel Lever
      Turn Signal / Headlight Dimmer
      Windshield Wiper / Washer Control
      RETARDER CONTROL LEVER
      SERVICE BRAKE PEDAL
      ACCELERATOR (THROTTLE) PEDAL
      INSTRUMENT PANEL
      HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
      Defroster Vent Control Switch
      Heat Vent Control Switch
      Fan Control Knob
      Temperature Control Knob
      Air Conditioner Control Switch
      Heater/Air Conditioner Vents
      RETARDING CAPACITY CHART
      Radio Speakers
      MOM Display Screen
      MOM Dimmer Switch
      Warning Alarm Buzzer
      Cab Radio
      PMC Interface Connector
      Air Cleaner Vacuum Gauges
      Payload Meter
      Windshield Wipers
      CENTER CONSOLE
      Transmission Range Selector
      Control Switches
      Shift Limiter Switch
      F1 Start Switch
      Hoist Control Lever
      Parking Brake Switch
      Brake Lock Switch
      LH Window Control Switch
      RH Window Control Switch
      Ash Tray
      Lighter
      Passenger Seat w/Safety Belt
      OPERATOR SEAT
      Adjustment
      INSTRUMENT PANEL AND INDICATORS
      Keyswitch
      Auxiliary Brake Switch
      RH Control/Indicator Panel (Pod)
      Center Display Panel
      LH Control/Indicator Panel (Pod)
      Ladder Light Switch
      Head Light Switch
      BackUp/Deck Light Switch
      RH Control/Indicator Panel (Pod)
      Cold Weather Starting Aid (Ether Injection) Switch
      Hazard Warning Lights Switch
      Automatic Idle Selector Switch (AISS)
      Air Conditioner and Heater Vent
      ASR Cut (Traction Control) Switch (Option)
      Center Display Panel
      Air Pressure Monitor (Not Used)
      Air Pressure Gauge (Not Used)
      Coolant Temperature Monitor
      Engine Cooling Water Temperature Gauge
      Torque Converter Oil Temperature Monitor
      Torque Converter Oil Temperature Gauge
      Retarder Oil Temperature Monitor
      Retarder Oil Temperature Gauge
      Left Turn Signal Pilot Lamp
      High Beam Pilot Lamp
      Right Turn Signal Pilot Lamp
      Speedometer
      Tachometer
      Lock-up Pilot Lamp
      Shift Limiter Pilot Lamp
      Shift Indicator
      Transmission Shift Position Pilot Lamp
      Engine Controller Monitor
      Automatic Transmission Mechatronics Monitor
      Other Mechatronics Monitor (Optional)
      Fuel Level Monitor
      Fuel Gauge
      Engine Power Derate Monitor
      F1 Start Monitor
      Auto Cruise Control (Not Used)
      ASR Monitor (Optional)
      ABS Monitor (Not Used)
      Service Meter
      Odometer
      LH Control/Indicator Panel (Pod)
      LH Panel/Pod Assembly
      Engine Oil Temperature
      Engine Coolant Level
      Low Steering Pressure
      Accumulator Pre-Charge
      Battery Charge Amps
      Check Engine
      Parking Brake
      Body Float
      Transmission Oil Temperature
      Service Brakes Applied
      Maintenance Monitor
      Transmission Oil Filters
      Lamp Test
      Low Brake Pressure
      Lateral Slope Warning
      Crankcase Pressure
      Panel Dimmer Switch
      Engine Oil Pressure
      Central Warning Lamp
      AC/Heater Vent
      REAR OF OPERATOR CAB
      QUANTUM FUEL SYSTEM DIAGNOSTICS
      Determining Fault Codes
      Exiting The Diagnostics Mode
      MESSAGE FOR OPERATION AND MAINTENANCE ("MOM")
      Truck Condition
      Production Data During Operation - (Information from the Payload Meter)
      Transmission Response With Fault Codes
      Idle Validation Feature
      CENTER ELECTRONIC DISPLAY PANEL
      Action Code Display
      Cancellation of Action Code
      LUBRICATION AND SERVICE