Komatsu HD1500-7 (SN: A30091-30094; A30099-30103) Rigid Dump Trucks w.SDA12V160 Engines Operate&Maintenance manual (CEAM021704)

Illustrated factory Operate and Maintenance manual for Komatsu Rigid Dump Trucks Models HD1500-7.

This manual will assist you in operating, and maintaining for your rigid dump truck.
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Covered Models (USA):
   HD1500-7 (SN: A30091-30094; A30099-30103)

Format: PDF, 172 pages
Language: English
Table of Contents:
      Truck Model Illustration
      ABOUT THIS MANUAL
      TORQUE TABLES AND CONVERSION CHARTS
      SAFETY
      HAUL ROADS
      PRECAUTIONS DURING OPERATION
      BEFORE STARTING THE ENGINE
      OPERATING THE MACHINE
      TOWING
      WORKING NEAR BATTERIES
      PRECAUTIONS FOR MAINTENANCE
      BEFORE PERFORMING MAINTENANCE
      DURING MAINTENANCE
      TIRES
      WHEN REPAIRS ARE NECESSARY
      ADDITIONAL JOB SITE RULES
      WARNINGS AND CAUTIONS
      OPERATING INSTRUCTIONS
      PREPARING FOR OPERATION
      Walk Around Inspection
      Cold Weather Heating System
      ENGINE START-UP
      Cold Weather Starting
      Jump Starting
      EMERGENCY STEERING SYSTEM
      Operation
      Pre-Operation Testing
      AFTER THE ENGINE HAS STARTED
      MACHINE OPERATION SAFETY PRECAUTIONS
      LOADING
      TABLE OF CONTENTS
      HAULING
      RETARDER OPERATION
      PASSING
      DUMPING
      Raising the Dump Body
      Lowering The Dump Body
      SAFE PARKING PROCEDURES
      TURNING OFF THE ENGINE
      SUDDEN LOSS OF ENGINE POWER
      Emergency Steering And Braking
      DISABLED TRUCK DUMPING PROCEDURE
      Hookup
      Raising the Body
      Lowering the Body
      DISABLED TRUCK STEERING AND BRAKING
      TOWING
      OPERATOR CAB AND CONTROLS
      STEERING WHEEL AND CONTROLS
      Horn Button
      ARSC Set Lever
      Telescoping/Tilt Wheel Lever
      Multi-Function Turn Signal Lever
      RETARDER CONTROL LEVER
      SERVICE BRAKE PEDAL
      ACCELERATOR PEDAL
      INSTRUMENT PANEL
      HEATER / AIR CONDITIONER CONTROLS
      RETARDING CAPACITY CHART
      RADIO SPEAKERS
      AIR CLEANER VACUUM GAUGES
      WARNING ALARM BUZZER
      AM/FM RADIO / CD PLAYER
      CENTER CONSOLE
      Hoist Control Lever
      Transmission Shift Lever
      Parking Brake Switch
      LH Window Control Switch
      RH Window Control Switch
      Auxiliary Power Outlets
      OPERATORS SEAT
      TABLE OF CONTENTS
      Seat Belts
      Seat Adjustment
      INSTRUMENT PANEL AND INDICATORS
      UPPER RH SWITCH PANEL
      Brake Lock Switch
      F1 Start Switch
      Hazard Warning Lights Switch
      LOWER RH SWITCH PANEL
      Key Switch
      Ether Starting Aid Switch
      ASR Cut Switch
      ARSC Switch
      Automatic Idle Selector Switch (AISS)
      Auxiliary Brake Switch
      UPPER LH SWITCH PANEL
      Automatic Lubrication System Indicator
      LOWER LH SWITCH PANEL
      Head Light Switch
      Ladder Light Switch
      BackUp/Deck Light Switch
      Fog Light Switch
      Mode Select Switches 1 and
      Panel Light Dimmer Switch
      ELECTRONIC DISPLAY PANEL
      PILOT DISPLAY ITEMS
      METER DISPLAYS
      CAUTION ITEMS
      EMERGENCY STOP ITEMS
      CHARACTER DISPLAY
      ACTION CODE DISPLAYS
      CHECKING FAILURE CODES
      CHARACTER DISPLAY FLOW CHART
      REAR ELECTRICAL COMPARTMENT
      AUTOMATIC RETARD SPEED CONTROL (ARSC)
      AUTOMATIC SPIN REGULATOR (ASR)
      EXTERIOR LIGHTING AND SWITCHES
      DECK LIGHTING
      High Beam Headlights
      Forward Warning Horns
      Clearance/Turn Signal Lights
      TABLE OF CONTENTS
      Deck Mounted Backup Lights
      Payload Indicator Lights
      UPRIGHTS
      Ladder Lights
      Low Beam Headlights
      Ground Level Download Box
      Ground Level Engine Shutdown Switch
      Remote Grease Fill Port
      Engine Service Lights
      REAR AXLE LIGHT BAR
      Backup Lights
      Backup Alarm
      Turn Signal Lights
      Retard/Clearance Lights
      Brake Light
      LUBRICATION AND SERVICE
      RADIATOR FILL PROCEDURE
      HYDRAULIC TANK SERVICE
      Filling Instructions
      TRANSMISSION OIL LEVEL CHECK
      PERIODIC REPLACEMENT OF CRITICAL PARTS
      HOUR (DAILY) INSPECTION
      HOUR INSPECTION
      HOUR INSPECTION
      HOUR INSPECTION
      HOUR INSPECTION
      HOUR INSPECTION
      AUTOMATIC LUBRICATION SYSTEM
      GENERAL DESCRIPTION
      SYSTEM COMPONENTS
      SYSTEM OPERATION
      INJECTOR OPERATION
      LUBRICANT PUMP
      Pump Housing Oil Level
      Pump Pressure Control
      INJECTORS (SL-1 Series H))
      Injector Specifications
      Injector Adjustment
      SYSTEM PRIMING
      Filter Assembly
      SYSTEM CHECK
      SYSTEM TROUBLESHOOTING CHART
      PREVENTATIVE MAINTENANCE
      MAJOR COMPONENT DESCRIPTION
      VEHICLE HEALTH MONITORING SYSTEM (VHMS)
      VHMS DOWNLOADING
      PAYLOAD METER
      NORMAL OPERATION DISPLAY
      EXTERNAL DISPLAY LAMPS
      PREDICTED LOAD DISPLAY
      CALIBRATING PLM
      DATA STORED IN PAYLOAD METER
      PLM DOWNLOADING
      SETTING THE MACHINE ID AND OPEN ID
      PAYLOAD - CYCLE DATA ITEM
      ADDITIONAL FUNCTIONS
      AM/FM RADIO/CD PLAYER
      OPERATING INSTRUCTIONS
      GENERAL RADIO RECEIVER FUNCTIONS
      USING THE CLOCK
      USING THE ALARM
      USING THE RADIO
      USING THE WEATHERBAND
      USING THE COMPACT DISC PLAYER
      PLAYING AN MP3 DISC
      TROUBLESHOOTING
      TORQUE TABLES AND CONVERSION CHARTS
      SAFETY
      ADDITIONAL JOB SITE RULES
      WARNINGS AND CAUTIONS
      OPERATING INSTRUCTIONS
      OPERATOR CAB AND CONTROLS
      EXTERIOR LIGHTING AND SWITCHES
      LUBRICATION AND SERVICE
      AUTOMATIC LUBRICATION SYSTEM
      MAJOR COMPONENTS AND SPECIFICATIONS
      SPECIFICATIONS
      VEHICLE HEALTH MONITORING SYSTEM (VHMS)
      AM/FM RADIO / CD PLAYER