Komatsu HD465-7 (SN from 07001) and HD605-7 (SN from 07001) Rigid Dump Trucks (Japan) Field Assembly Manual (GEN00010-01)

Illustrated factory Field Assembly Manual for Komatsu Rigid Dump Trucks Models HD465-7 and HD605-7.

This manual will assist you in for your rigid dump truck.
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Covered Models (Japan):
   HD465-7 (SN: 07001-)
   HD605-7 (SN: 07001-)

Format: PDF, 92 pages
Language: English
Table of Contents:
   COVER
   POINTS CHANGED FROM MODEL 5
   OUTINE OF DIVISION
   DIMENSIONS OF MAIN COMPONENTS
   ROUGH SCHEDULE OF ASSEMBLY AND WELDING
   LIST OF EQUIPMENTS, TOOLS, AND CONSUMABLES
   ASSEMBLY PROCESS NO.
      OIL, GREASE, AND COOLANT
      LEVLELS OF OIL, GREASE, AND COOLANT
      POSITIONING REAR AXLE ASSEMBLY
      INSTALLING REAR SUSPENSION
      SLINGING BARE MACHINE
      INSTALLING REAR AXLE ASSEMBLY (CONNECTING SUSPENSION)
      INSTALLING REAR AXLE ASSEMBLY (CONNECTING AXLE RODS)
      POSITIONING BARE MACHINE
      INSTALLING RIGHT FRONT AXLE (CONNECTING A-ARM)
      INSTALLING RIGHT FRONT AXLE (CONNECTING STEERING CYLINDER AND TIE ROD)
      INSTALLING RIGHT FRONT AXLE (CONNECTING SUSPENSION)
      INSTALLING RIGHT FRONT AXLE (CONNECTING BRAKE HOSE)
      INSTALLING RIGHT FRONT AXLE (CONNECTING PIPING FOR AUTOMATIC SUSPENSION)
      INSTALLING TIRE AND WHEEL ASSEMBLY
      INSTALLING BODY HINGE GREASE TUBE
      INSTALLING DRIVE SHAFT
      CONNECTING COOLING HOSE
      CONNECTING BRAKE ACTUATING HOSE
      INSTALLING RIGHT FRONT SUPPORT
      INSTALLING RIGHT FENDER
      INSTALLING RIGHT FENDER [MUFFLER SPECIFICATION]
      INSTALLING R.H PLATFORM ASSEMBLY
      INSTALLING L.H CATWALK ASSEMBLY
      INSTALLING L.H HANDRAIL
      INSTALLING RADIO ANTENNA AND FIXING ITS CABLE
      INSTALLING L.H FENDER
      INSTALLING LEFT SIDE MUDGUARD
      INSTALLING RIGHT SIDE MUDGUARD
      INSTALLING TRANSMISSION UNDERGUARD
      REMOVING HOIST CYLINDER BRACKET
      REMOVING HOIST PIPING BLIND PLATE
      WELDING BODY
      SLINGING BODY
      INSTALLING HINGE PIN
      CONNECTING HOIST CYLINDER
      WELDING PROTECTIVE COVER BY ACTUALLY POSITIONING IT ON MACHINE
      INSTALLING BODY MOUNT
      PROCEDURE FOR ADJUSTING BODY MOUNT SHIM
      WELDING EXHAUST TUBE BY ACTUALLY POSITIONING IT ON MACHINE
      INSTALLING POKE EJECTOR
      INSTALLING BODY LOCK PIN
      INSTALLING BODY MUDGUARD
      CONNECTING DUMP SENSOR
      PROCEDURE FOR ADJUSTING DUMP SENSOR
      CALIBRATING DUMP CONTROL
      BLEEDING AIR FROM BRAKE SYSTEM
      ADJUSTING SUSPENSION
      FITTING FLOATING SEAL
      PAINTING
      STICKING BODY DECAL
   ASR (ANTI SLIPED REGULATION)(IF EQUIPPED)
      CONNECTION OF BRAKE HOSES
      CONNECTION OF SPEED SENSOR CONNECTOR
      BLEEDING AIR FROM ASR CIRCUIT
   PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
      PREPARATION WORK FOR LOCAL ASSEMBLY OF BODY DIVIDED INTO THREE PARTS (WELDING)
      ASSEMBLY OF DIVIDED BODY PARTS
      WELDING PROCEDURE FOR DIVIDED BODY PARTS
      OPERATION FOR ASSEMBLY AND WELDING OF DIVIDED BODY PROTECTOR
      WELDING OF THE BODY ASSEMBLY
   ADDITIONAL MANUAL FOR KOTREA(IF EQUIPPED)
      CONNECTION OF R.H. PLATFORM MIRROR HEATER WIRING HARNESS
      FIXING AND CONNECTION OF L.H. CATWALK MIRROR HEATER WIRING HARNESS
      INSTALLING TRANSMISSION UNDERGUARD 1 (FOR LHC)
      INSTALLING TRANSMISSION UNDERGUARD 2 (FOR LHC)
   FIELD ASSEMBLY INSPECTION REPORT