Komatsu HD465-5 (SN from 04001) and HD605-5 (SN from 01001) Rigid Dump Trucks (Japan) Field Assembly Manual (GEN00026-00)

Illustrated factory Field Assembly Manual for Komatsu Rigid Dump Trucks Models HD465-5 and HD605-5.

This manual will assist you in for your rigid dump truck.
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Covered Models (Japan):
   HD465-5 (SN: 04001-)
   HD605-5 (SN: 01001-)

Format: PDF, 126 pages
Language: English
Table of Contents:
   LIST OF JIGS AND WEAR PARTS FOR LOCAL ASSEMBLY
   TOUCH-UP PAINT LIST FOR DUMP BODY
   SKETCHES OF SPECIAL TOOLS
   MAN-HOURS, WORKERS NEEDED FOR LOCAL ASSEMBLY
   PROCEDURE FOR FIELD ASSEMBLY
      LIFTING AND LOWERING REAR AXLE ASSEMBLY
      LIFTING CHASSIS ASSEMBLY
      INSTALLING CHASSIS TO REAR AXLE
      INSTALLING REAR AXLE
      INSTALLING REAR SUSPENSION
      SETTING STAND ON FRONT SIDE
      CONNECTING PARKING BRAKE AND BRAKE HOSES
      CONNECTING BRAKE COOLING HOSES
      INSTALLING FRONT AXLE
      INSTALLING FRONT AXLE
      INSTALLING FRONT AXLE AND STEERING CYLINDER TIE ROD
      INSTALLING FUEL TANK
      INSTALLING FRONT AND REAR SUPPORTS
      INSTALLING FENDER
      INSTALLING TIRE ASSEMBLY
      INSTALLING RIGHT-HAND PLATFORM
      INSTALLING AIR INTAKE TUBE
      FITTING RADIATOR SUBTANK PIPING AND CONNECTING GROUNDING WIRES
      CONNECTING WIRES UNDER RIGHT-HAND PLATFORM
      INSTALLING DRIVE SHAFT
      INSTALLING EXHAUST TUBE
      INSTALLING SIDE GUARD OF CABIN
      INSTALLING ROPS GUARD
      INSTALLING CATWALK GUARD MIRROR
      INSTALLING HOIST CYLINDER GREASING PIPING
      REMOVING BLIND FLANGE FROM HOIST CYLINDER
      CHECKING OIL AND WATER
      BLEEDING AIR FROM FRONT AND REAR BRAKES
      INSTALLING SPILL GUARD AND GUARDS
      INSTALLING DUMP BODY
      ADJUSTING DUMP BODY BOTTOM MOUNT
      INSTALLING DUMP BODY ACCESSORIES
      ADJUSTING DUMP BODY POSITIONER
      INSTALLING THE PROTECTIVE COVER FOR FIELD WELDING
      FIELD WELDING (DUMP BODY LOCK)
      FIELD WELDING (EXHAUST FLANGE)
      FIELD WELDING (DUMP BODY FRONT MOUNT AND STOPPER PIN BRACKET)
      PAINTING
      ADJUSTING SUSPENSION
   PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS (HD465-5)
      PREPARATORY WORK FOR ASSEMBLING THREE SEPARATED BODY PARTS
      WELDING PROCESS FOR THREE SEPARATED BODY PARTS
      WELDING OF THE BODY ASSEMBLY
   PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS (HD605-5)
      PREPARATORY WORK FOR ASSEMBLING THREE SEPARATED BODY PARTS
      WELDING PROCESS FOR THREE SEPARATED BODY PARTS
      WELDING OF THE BODY ASSEMBLY
   FIELD ASSEMBLY INSPECTION REPORT