Komatsu HD325-7 (SN: 07001-07025) and HD405-7 (SN: 03001-03035) Rigid Dump Trucks (Japan) Field Assembly Manual (GEN00045-05)

Illustrated factory Field Assembly Manual for Komatsu Rigid Dump Trucks Models HD325-7 and HD405-7.

This manual will assist you in for your rigid dump truck.
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Covered Models (Japan):
   HD325-7 (SN: 07001-07025; 07101-)
   HD405-7 (SN: 03001-03035; 07101-)

Format: PDF, 77 pages
Language: English
Table of Contents:
   Outline of division (Only main components)
   Dimensions of main components
   Rough schedule of assembly and welding
   List of equipments, tools, and consumables
   Assembly process No.
      Oil, grease, and coolant
      Levels of oil, grease, and coolant
      Slinging bare machine
      Positioning bare machine
      Assembly of tire and wheel assembly
      Installing tire and wheel assembly
      Installing rear tire valve extension
      Installing rear monitor
      Installing L.H platform
      Installing L.H handrail
      Installation of left handrail (Diagonal ladder specification)
      Installation of diagonal ladder (Diagonal ladder specification)
      Installation of diagonal ladder 1 (Diagonal ladder specification)
      Installation of diagonal ladder 2 (Diagonal ladder specification)
      Installation of diagonal ladder 3 (Diagonal ladder specification)
      Installing radio antenna and fixing its cable
      Installing side view mirrors
      Installing under view mirrors (For general overseas countries)
      Installing under view mirrors (For EU)
      Installation of under view mirror (Diagonal ladder specification)
      Installation of KOMTRAX antenna (If equipped)
      Installing left side mudguard
      Installing right side mudguard
      Preparation of installing body
      Welding body
      Installing 150-mm body spill guard (If equipped)
      Installing 250-mm body spill guard (If equipped)
      Installing platform guard
      Slinging body
      Installing body hinge pin
      Installing hoist cylinder
      Installing body shim
      Adjusting body shims
      Installing muffler flange
      Installing body accessories
      Connecting dump sensor
      Procedure for adjusting dump sensor
      Calibrating dump control
      Greasing
      Touching up
      Adjusting suspension
      Sticking body decal
      Adjustment of view range in mirror (For EU)
      Adjustment of view range in mirror (For general overseas countries)
      Check and addition of lubricants (1/2)
      Check and addition of lubricants (2/2)
      C-0010 Preparation of welding body
      C-0020 Assembly of split body
      C-0030 Tack welding body
      C-0040 Welding body
      C-0050 Welding body instruction (1/2)
      C-0060 Welding body instruction (2/2)
      C-0070 Turn over the body
      C-0080 Welding body protector (1/2)
      C-0090 Welding body protector (2/2)
      C-0100 Finishing and painting welded parts of body
   Appendix : Field assembly inspection report