Komatsu HD465-7 (SN:10001-10037;10101-), HD605-7 (SN:08001-08032;10101-) Rigid Dump Trucks Field Assembly Manual (GEN00046-04)

Illustrated factory Field Assembly Manual for Komatsu Rigid Dump Trucks Models HD465-7 and HD605-7.

This manual will assist you in for your rigid dump truck.
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Covered Models (Japan):
   HD465-7 (SN: 10001-10037; 10101-)
   HD605-7 (SN: 08001-08032; 10101-)

Format: PDF, 111 pages
Language: English
Table of Contents:
   Major points changed from model 7
   Outline of division
   Dimensions of main components
   Rough schedule of assembly and welding4. Rough schedule of assembly and welding
   List of equipments, tools, and consumables
   Assembly process No.
      List of jigs, tools, and consumables
      Oil, grease, and coolant
      Levels of oil, grease, and coolant
      Positioning rear axle assembly
      Installing rear suspension
      Installing of axle rod (upper)
      Slinging bare machine
      Installing rear axle assembly (Connecting axle rods)
      Connecting rear suspension
      Positioning bare machine
      Installing right front axle (Connecting A-arm)
      Installing right front axle (Connecting suspension)
      Installing right front axle (Connecting steering cylinder and tie rod)
      Installing right front axle (Connecting brake hose)
      Installing right front axle (Connecting piping for automatic suspension)
      Connection and fixing of right front axle wiring harness (ABS specification)
      Installing tire and wheel assembly
      Installing body hinge grease tube
      Installation of rear monitor
      Installing drive shaft
      Connecting cooling hose
      Connecting brake actuating hose
      Connection and fixing of rear centralized lubrication hoses [4-point greasing
      Installing right front support
      Installing R.H platform assembly
      Fixing of ORBCOMM antenna cable
      Installation of ORBCOMM antennal pole
      Installing of fire prevention cover
      Installation of fire prevention cover (Sand terrain specification)
      Installing right fender
      Installation of right fender (Side lamp specification)
      Installing L.H catwalk assembly
      Installing L.H handrail
      Installation of cab side step (Diagonal ladder specification)
      Installation of diagonal ladder 1 (Diagonal ladder specification)
      Installation of diagonal ladder 2 (Diagonal ladder specification)
      Installation of diagonal ladder 3 (Diagonal ladder specification)
      Assembly of diagonal ladder (Diagonal ladder specification)
      Installation of under view mirror (Diagonal ladder specification)
      Installing radio antenna and fixing its cable
      Installing L.H fender
      Installation of left fender (Side lamp specification)
      Installing left side mudguard
      Installing right side mudguard
      Installation of R.H exhaust pipe cover (Muffler specification)
      Installation of R.H exhaust pipe cover (Exhaust selector box specification)
      Installing transmission underguard
      Installation of radiator curtain (Radiator curtain specification and sand terrain specification)
      Removing hoist cylinder bracket
      Removing hoist piping blind plate
      Welding body
      Slinging body
      Installing hinge pin
      Connecting hoist cylinder
      Welding protective cover by actually positioning it on machine
      Installing body mount
      Procedure for adjusting body mount shim
      Welding front body mount bracket
      Welding exhaust tube by actually positioning it on machine
      Installation of grease junction tube [4-point greasing specification]
      Installing poke ejector
      Installing body lock pin
      Installing body mudguard
      Connecting dump sensor
      Procedure for adjusting dump sensor
      Calibrating dump control
      Bleeding air from brake system (Preparation)
      Bleeding air from brake system (Front)
      Bleeding air from brake system (Rear)
      Adjusting suspension
      Greasing (Right front axle)
      Greasing (Hoist cylinder)
      Greasing (Rear suspension and axle rod)
      Painting
      Sticking body decal
      Removing jig
      Adjusting angles of mirrors
      Checking/Adding lubricants
      C-0010 Preparation of welding body
      C-0020 Assembly of split body
      C-0030 Tack welding body
      C-0040 Welding body
      C-0050 Welding body instruction (1/2)
      C-0060 Welding body instruction (2/2)
      C-0070 Turn over the body
      C-0080 Welding body protector (1/2)
      C-0090 Welding body protector (2/2)
      C-0100 Finishing and painting welded parts of body
      C-0110 Reworking on body (Exhaust selector box specification)
      C-0120 Welding of body exhaust pipe (Exhaust selector box specification)
   Appendix : Field assembly inspection report