Komatsu HD465-5 (SN from 04626) and HD605-5 (SN from 01013) Rigid Dump Trucks (Japan) Workshop Manual (SEBM015209)

Illustrated factory Workshop Manual for Komatsu Rigid Dump Trucks Models HD465-5 and HD605-5.

This manual will assist you in diagnosing, repairing, and adjusting for your rigid dump truck.
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Covered Models (Japan):
   HD465-5 (SN: 04626-)
   HD605-5 (SN: 01013-)

Format: PDF, 1206 pages
Language: English
Table of Contents:
   GENERAL
      GENERAL ASSEMBLY DRAWING
      SPECIFICATIONS
      WEIGHT TABLE
      LIST OF LUBRICANT AND WATER
   STRUCTURE AND FUNCTION
      RADIATOR, TORQUE CONVERTER, OIL COOLER, AFTER COOLER, WORK EQUIPMENT OIL COOLER
      BRAKE OIL COOLER
      POWER TRAIN SKELETON
      OUTPUT SHFT
      TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
      TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
      TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
      TORQUE CONVERTER
      LOCKUP SOLENOID VALVE
      TRANSMISSION
      TRANSMISSION VALVE
      ECMV(ELECTRONIC CONTROL MODULATION VALVE
      LUBRICATION RELIEF VALVE
      FRONT AXLE
      REAR AXLE
      DIFFERENTIAL
      FINAL DRIVE
      FRONT BRAKE
      REAR BRAKE
      PARKING BRAKE
      WHEELS
      AXLE SUPPORT
      STEERING SYSTEM
      STEERING WHEEL
      STEERING LINKAGE
      SUSPENSION SYSTEM
      SUSPENSION CYLINDER
      AIR PIPING
      AIR CIRCUIT DIAGRAM
      DESICCANT TYPE AIR DRIER
      AIR GOVERNOR
      SAFETY VALVE
      CHECK VALVE
      DOUBLE CHECK VALVE
      AUTO DRAIN VALVE
      HAND BRAKE VALVE
      BRAKE VALVE
      REDUCING VALVE
      EMERGENCY BRAKE CONTROL VALVE
      PARKING BRAKE CONTROL VALVE
      RELAY VALVE
      PARKING BRAKE RELAY VALVE
      QUICK-RELEASE VALVE
      PARKING BRAKE CHAMBER
      FRONT BRAKE CHAMBER
      REAR BRAKE CHAMBER
      SLACK ADJUSTER
      AIR DRIER (DESICCANT TYPE)
      HYDRAULIIC PIPING
      HYDRAULIC CIRCUIT DIAGRAM
      DUMP BODY CONTROL
      HYDRAULIC TANK AND BRAKE COOLING OIL TANK
      BRAKE COOLING OIL CONTROL VALVE(BCV)
      STEERING CONTROL VALVE
      DEMAND VALVE
      CROSS-OVER RELIEF VALVE
      HOIST VALVE
      STEERING CYLINDER
      HOIST CYLINDER
      ELECTRICAL CIRCUIT DIAGAM
      STOP LAMP SWITCH
      EXHAUST BRAKE SWITCH
      FRONT BRAKE CUT-OFF VALVE
      OVERRUN PREVENTION VALVE
      EXHAUST BRAKE VALVE
      HORN VALVE
      PARKING BRAKE SWITCH
      AIR CONDIYIONER
      ENGINE CONTROL SYSTEM
      APS
      EXHAUST BRAKE
      AUTOMATIC RETARD SPEED CONTROL SYSTEM
      AUTOMATIC SHIFT CONTROL SYSYTEM
      AUTOMATIC EMERGENCY STEERING SYSTEM
      AUTOMATIC SUSPENSION SYSTEM
      PAYLOAD METER (PRINTER TYPE)
      PAYLOAD METER (CARD TYPE)
      MACHINE MONITOR SYSTEM
      TILT SWITCH
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
      STANDARD VALUE TABLE FOR CHASSIS
      STANDARD VALUE TABLE FOR ELECTRICAL PARTS
      TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
      ADJUSTING VALVE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      MEASURING BLOW-BY
      ADJUSTING FUEL INJECTION TIMING
      BLEEDING AIR FROM FUEL-INJECTION PUMP
      ADJUSTING ENGINE STOP MOTOR CABLE
      ADJUSTING ACCELERATOR PEDAL
      ADJUSTING ENGINE,TRANSIMSSION SPEED SENSORS
      TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
      TESTING ECMV HYDRAULIC PRESSURE
      TESTING TORQUE CONVERTER STALL SPEED
      TESTING BRAKE PRESSURE
      BLEEDING AIR FROM BRAKE CIRCUIT
      TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
      TESTING WEAR OF FRONT BRAKE PAD
      TESTING WEAR OF REAR BRAKE DISC
      TESTING AND ADJUSTING SUSPENSION CYLINDER
      TESTING AND ADJUSTING AIR PRESSURE IN AIR CIRCUIT
      INSPECTION OF AIR DRIER (DESICCANT TYPE)
      ADJUSTING HOIST LEVER LINKAGE
      ADJUSTING BODY POSITIONER
      TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING, HOIST CIRCUIT
      AIR BLEEDING FROM STEERING CYLINDER
      ADJUSTING ELECTRONIC MONITOR
      ADUSTING Q [FUEL INJECTION AMOUNT] WHEN REPLACING ENGINE CONTROLLER
      SETTING ROTARY SWITCH WHEN REPLACING TRANSMISSION CONTROLLER
      METHOD OF DELETING DATA FROM ENGINE CONTROLLER, TRANSMISSION CONTROLLER MEMORY(CONTROL FROM MONITOR PANEL)
      METHOD FOR EMERGENCY ESCAPE WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM
      PROCEDURE FOR OPERATING MODULATION CHECKER
      PERFORMONG PM CLINIC USING MANUAL SNAPSHOT(=QUICK PM)
      PM-CLINIC SERVICE
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      STARTING MOTOR
      ALTERNATOR
      ENGINE OIL COOLER
      AIR CONDITIONER COMPERSSOR
      FUEL INJECTION PUMP
      AIR COMPRESSOR
      AIR CONDITIONER COMPERSSOR
      WATER PUMP
      AFTERCOOLER CORE
      EXHAUST BRAKE CYLINDER
      TURBOCHARGER
      NOZZLE HOLDER
      CYLINDER HEAD
      ENGINE
      ENGINE FRONT SEAL
      ENGINE REAR SEAL
      RADIATOR, TORQUE CONVERTER COOLER
      BRAKE OIL COOLER
      OUTPUT SHAFT
      TORQUE CONVERTER, TRANSMISSION
      PROCEDURE FOR CENTERING THE ENGINE ASSEMBLY AND TROQUE CONVERTER, TRANSMISSION ASSEMBLY
      TORQUE CONVERTER, CONTROL VALVE
      TORQUE CONVERTER AND TRANSMISSION
      TORQUE CONVERTER, PTO
      TRANSMISSION
      TRANSMISSION CONTROL VALVE (ECMV ASSEMBLY)
      ECMV
      DIFFERENTIAL
      FRONT WHEEL
      REAR WHEEL
      FRONT BRAKE CALIPER PAD
      FRONT BRAKE CALIPER
      FRONT WHEEL HUB
      FINAL DRIVE CARRIER
      FIANL DRIVE
      REAR BRAKE
      PARKING BRAKE PAD
      PARKING BRAKE CALIPER
      FRONT SUSPENSION CYLINDER
      VARIABLE DAMPING SELECTOR VALVE
      REAR SUSPENSION CYLINDER
      AIR GOVERNOR
      BRAKE VALVE
      PARKING BRAKE CHAMBER
      FRONT BRAKE CHAMBER
      REAR BRAKE CHAMBER
      SLACK ADJUSTER
      AIR DRIER (DESICCANT TYPE)
      TRANSMISSION LUBRICATION, RETARDER BRAKE PUMP
      BRAKE COOLING PUMP
      HOIST, STEERING PUMP
      EMERGENCY STEERING MOTOR PUMP
      BRAKE CONTROL VALVE
      STEERING VALVE
      DEMAND VALVE
      RELIEF VALVE
      HOIST VALVE
      STEERING CYLINDER
      HOIST CYLINDER
      BODY
      TRANSMISSION CONTROLLER
      SUSPENSION CONTROLLER
   MAINTENANCE STANDARD
      OUTPUT SHAFT
      TURQUE CONVERTER VALVE
      TORQUE CONVERTER
      TRANSMISSION
      ECMV
      FRONT AXLE
      REAR AXLE SUPPORT
      DIFFERENTIAL
      FINAL DRIVE
      FRONT BRAKE
      REAR BRAKE
      PARKING BRAKE
      STEERING LINKAGE
      FRONT SUSPENSION CYLINDER
      REAR SUSPENSION CYLINDER
      PARKING BRAKE CHAMBER
      SLACK ADJUSTER
      HYDRAULIC PUMP
      DEMAND VALVE
      CROSS-OVER RELIEF VALVE
      HOIST VALVE
      STEERING CYLINDER
      HOIST CYLINDER
   OTHERS
      ELECTRICAL CIRCUIT DIAGRAM
      ELECTRICAL CONTROL SYSTEM
      AUTOMATIC RETARD SPEED CONTROL SYSTEM
      AUTOMATIC SHIFT CONTROL SYSTEM
      AUTOMATIC SUSPENSION SYSTEM
      PAYLOAD METER (PRINTER TYPE)
      PAYLOAD METER (CARD TYPE)
      ELECTRICAL CIRCUIT DIAGRAM FOR TRANSMISSION CONTROLLER SYSTEM
      VHMS MACHINE HEALTH DIAGNOSIS SYSTEM (OPT)