Komatsu HD465-5 (SN: 04001-04625) Rigid Dump Trucks (Japan) Workshop Manual (SEBM05690507)

Illustrated factory Workshop Manual for Komatsu Rigid Dump Trucks Models HD465-5.

This manual will assist you in diagnosing, repairing, and adjusting for your rigid dump truck.
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Covered Models (Japan):
   HD465-5 (SN: 04001-04625)

Format: PDF, 828 pages
Language: English
Table of Contents:
   GENERAL
      GENERAL ASSEMBLY DRAWING
      SPECIFICATIONS
      WEIGHT TABLE
      LIST OF LUBRICANT AND WATER
   STRUCTURE AND FUNCTION
      RADIATOR, TORQUE CONVERTER OIL COOLER
      RADIATOR, TORQUE CONVERTER OIL COOLER, AFTER COOLER, WORK EQUIPMENT OIL COOLER
      BRAKE OIL COOLER
      POWER TRAIN SKELETON
      OUTPUT SHAFT
      TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
      TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
      TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
      TORQUE CONVERTER
      TORQUE CONVERTER VALVE
      LOCKUP SOLENOID VALVE
      TRANSMISSION
      TRANSMISSION VALVE
      ECMV (ELECTRONIC CONTROL MODULATION VALVE)
      LUBRICATION RELIEF VALVE
      FRONT AXLE
      REAR AXLE
      DIFFERENTIAL
      FINAL DRIVE
      FRONT BRAKE
      REAR BRAKE
      PARKING BRAKE
      WHEELS
      AXLE SUPPORT
      STEERING SYSTEM
      STEERING WHEEL
      STEERING LINKAGE
      SUSPENSION SYSTEM
      SUSPENSION CYLINDER
      AIR PIPING
      AIR CIRCUIT DIAGRAM
      AIR GOVERNOR
      SAFETY VALVE
      CHECK VALVE
      DOUBLE-CHECK VALVE
      AUTO DRAIN VALVE
      HAND BRAKE VALVE (RETARDER CONTROL VALVE)
      BRAKE VALVE
      REDUCING VALVE (FOR RETARDER)
      WAY CONTROL VALVE (PARKING BRAKE VALVE, EMERGENCY BRAKE VALVE)
      EMERGENCY BRAKE CONTROL VALVE (VARIABLE CONTROL TYPE)
      RELAY VALVE (ACTS ALSO AS EMERGENCY RELAY)
      PARKING BRAKE RELAY VALVE
      QUICK-RELEASE VALVE
      BRAKE CHAMBER
      PARKING BRAKE CHAMBER
      SLACK ADJUSTER
      HYDRAULIC PIPING (STEERING AND HOIST, AND BRAKE COOLING)
      HYDRAULIC CIRCUIT DIAGRAM (STEERING AND HOIST, AND BRAKE COOLING)
      DUMP BODY CONTROL
      HYDRAULIC TANK AND BRAKE COOLING OIL TANK
      HYDRAULIC PUMP
      BRAKE COOLING OIL CONTROL VALVE (BCV)
      STEERING CONTROL VALVE
      DEMAND VALVE
      CROSSOVER RELIEF VALVE
      HOIST VALVE
      STEERING CYLINDER
      ELECTRICAL CIRCUIT DIAGRAM
      STOP LAMP SWITCH
      EXHAUST BRAKE SWITCH
      TILT SWITCH
      HORN VALVE
      PARKING BRAKE SWITCH
      FRONT BRAKE CUT-OFF VALVE
      AUTOMATIC RETARDER VALVE
      EXHAUST BRAKE VALVE
      AIR CONDITIONER
      ENGINE CONTROL SYSTEM (ELECTRONIC GOVERNOR TYPE)
      ENGINE CONTROL SYSTEM (MECHANICAL GOVERNOR TYPE)
      AUTOMATIC SHIFT CONTROL SYSTEM
      AUTOMATIC EMERGENCY STEERING SYSTEM
      AUTOMATIC SUSPENSION SYSTEM
      PAYLOAD METER
      ELECTRONIC MONITOR SYSTEM
      MAINTENANCE MONITOR SYSTEM
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
      STANDARD VALUE TABLE FOR CHASSIS
      STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
      TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
      ADJUSTING VALVE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      MEASURING BLOW-BY
      ADJUSTING FUEL INJECTION TIMING
      BLEEDING AIR FROM FUEL INJECTION PUMP
      ADJUSTING ENGINE STOP MOTOR CABLE
      ADJUSTING ACCELERATOR PEDAL
      TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
      TESTING ECMV OIL PRESSURE (USING SHIFT CHECKER + MODULATION CHECKER)
      TESTING ECMV OIL PRESSURE (USING FIXED VALVE)
      TESTING TORQUE CONVERTER STALL SPEED
      TESTING BRAKE PRESSURE
      BLEEDING AIR FROM BRAKE CIRCUIT
      TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
      TESTING WEAR OF FRONT BRAKE PAD
      TESTING WEAR OF REAR BRAKE DISC
      TESTING AND ADJUSTING SUSPENSION CYLINDER
      TESTING AND ADJUSTING AIR PRESSURE IN AIR CIRCUIT
      ADJUSTING HOIST LEVER LINKAGE
      ADJUSTING BODY POSITIONER
      TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING, HOIST CIRCUIT
      AIR BLEEDING FROM STEERING CYLINDER
      ADJUSTING ENGINE SPEED SENSOR
      ADJUSTING ELECTRONIC MONITOR (SPEEDOMETER, TACHOMETER MODULE)
      METHOD FOR EMERGENCY OPERATION OF TRUCK WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM OF TRANSMISSION CONTROL SYSTEM
      PROCEDURE FOR OPERATING SHIFT CHECKER AND MODULATION CHECKER
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      STARTING MOTOR
      ALTERNATOR
      ENGINE OIL COOLER
      FUEL INJECTION PUMP
      AIR COMPRESSOR
      AIR CONDITIONER COMPRESSOR
      AIR CONDITIONER CONDENSER
      WATER PUMP
      AFTERCOOLER CORE
      AFTERCOOLER
      EXHAUST BRAKE CYLINDER
      TURBOCHARGER
      NOZZLE HOLDER
      CYLINDER HEAD
      ENGINE
      RADIATER, TORQUE CONVERTER OIL COOLER
      BRAKE OIL COOLER
      OUTPUT SHAFT
      TORQUE CONVERTER, TRANSMISSION
      TORQUE CONVERTER VALVE
      TORQUE CONVERTER VALVE AND TRANSMISSION
      TORQUE CONVERTER, PTO
      TRANSMISSION
      TRANSMISSION CONTROL VALVE
      ECMV
      DIFFERENTIAL
      FRONT WHEEL
      REAR WHEEL
      FRONT BRAKE CALIPER PAD
      FRONT BRAKE CALIPER
      FRONT WHEEL HUB
      FINAL DRIVE CARRIER
      FINAL DRIVE
      REAR BRAKE
      PARKING BRAKE PAD
      PARKING BRAKE CALIPER
      FRONT SUSPENSION CYLINDER
      VARIABLE DAMPING SELECTOR VALVE
      FIXED DAMPING VALVE
      REAR SUSPENSION CYLINDER
      AIR GOVERNOR
      BRAKE VALVE
      PARKING BRAKE CHAMBER
      FRONT BRAKE CHAMBER
      REAR BRAKE CHAMBER
      SLACK ADJUSTER
      TRANSMISSION LUBRICATION, RETERDER BRAKE PUMP
      BRAKE COOLING PUMP
      HOIST, STEERING PUMP
      EMERGENCY STEERING MOTOR PUMP
      BRAKE CONTROL VALVE
      STEERING VALVE
      DEMAND VALVE
      RELIEF VALVE
      HOIST VALVE
      STEERING CYLINDER
      HOIST CYLINDER
      BODY
      TRANSMISSION CONTROLLER
      SUSPENSION CONTROLLER
   MAINTENANCE STANDARD
      OUTPUT SHAFT
      TORQUE CONVERTER VALVE
      TORQUE CONVERTER
      TRANSMISSION
      ECMV (ELECTRONIC CONTROL MODULATION VALVE)
      FRONT AXLE
      REAR AXLE SUPPORT
      DIFFERENTIAL
      FINAL DRIVE
      FRONT BRAKE
      REAR BRAKE
      PARKING BRAKE
      STEERING LINKAGE
      FRONT SUSPENSION CYLINDER
      REAR SUSPENSION CYLINDER
      PARKING BRAKE CHAMBER
      SLACK ADJUSTER
      HYDRAULIC PUMP
      DEMAND VALVE
      CLOSS-OVER RELIEF VALVE
      HOIST VALVE
      STEERING CYLINDER
      HOIST CYLINDER