Komatsu SAA4D95LE-5-A Diesel Engines (applcable for FD40ZTU..50ATU-10 forklift trucks) Service Manual (4D95LE-BE3_SM204)

Illustrated factory Service Manual for Komatsu Diesel Engines Models SAA4D95LE-5-A.

Applicable for Diesel Forklift Trucks Models FD40ZTU/F40TU/45TU/50ATU-10 SN. from 133001

This manual will assist you in diagnosing, analyses, testing, and repair for your diesel engine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   SAA4D95LE-5-A

Format: PDF, 320 pages
Language: English
Table of Contents:
   Index and foreword
      Composition of shop manual
      Table of contents
      Safety notice
      How to read the shop manual
      Explanation of terms for maintenance standard
      Handling of electric equipment and hydraulic component
      Handling of connectors newly used for engines
      How to read electric wire code
      Precautions when carrying out operation
      Method of disassembling and connecting push-pull type coupler
      Standard tightening torque table
      Conversion table
   Specification
      Outline
      Specifications
      General view
      Weight table
      Engine performance curves
   Structure, function and maintenance standard
      General structure
      General structure
      Air intake and exhaust system
      Air intake and exhaust unit
      Turbocharger
      Engine unit
      Cylinder head
      Cylinder block
      Cylinder
      Main moving parts
      Crankshaft
      Camshaft
      Piston, piston ring and piston pin
      Connecting rod
      Flywheel and flywheel housing
      Timing gear
      Valve system
      Valve, valve guide
      Rocker arm shaft, push rod and tappet
      Lubrication system
      Lubrication system diagram
      Oil pump
      Regulator valve
      Oil filter
      Fuel system
      Fuel system diagram
      Supply pump
      Fuel injection injector
      Fuel filter
      Common rail
      Various sensor, actuator
      Various connector
      Cooling system
      Cooling system diagram
      Water pump
      Cooling fan drive and thermostat
      Electrical equipment
      Starting and charging system electrical circuit diagram
      Alternator
      Starting motor
      Starting aid
      Engine controller
   Standard value table
      Standard service value table for testing, adjusting, and troubleshooting
      Running-in standard and performance test standard
   Testing and adjusting
      Testing and adjusting tools list
      Testing exhaust temperature
      Adjusting valve clearance
      Testing compression pressure
      Testing blow-by pressure
      Testing oil pressure
      Handling fuel system parts
      Releasing residual pressure in fuel system
      Testing fuel pressure
      Reduced cylinder mode operation
      No-injection cranking
      Testing leakage from pressure limiter and return rate from injector
      Bleeding air from fuel circuit
      Testing fuel system for leakage
      Testing and adjusting alternator belt tension
      Handling controller voltage circuit
      Functions of troubleshooting tool and check of failure code
   Troubleshooting
      General information on troubleshooting
      Points on troubleshooting
      Failure code table
      Information in troubleshooting table (E-mode)
      Method of using troubleshooting charts (S-mode)
      Troubleshooting for mechanical system (S-mode)
      Troubleshooting for electrical system (E-mode)
   Disassembly and assembly
      How to read this manual
      Coating materials list
      Special tools list
      General disassembly of engine
      General assembly of engine
      Disassembly and assembly procedure for fuel supply pump unit
      DISASSEMBLY AND ASSEMBLY PROCEDURE FOR OIL SEAL UNITS