Komatsu S4D95LE-3 Diesel Engines (applicable for FD40..FD50AY-10 forklift trucks) Service Manual (4D95LE-BE3_SM206)

Illustrated factory Service Manual for Komatsu Diesel Engines Models S4D95LE-3.

Applicable for Komatsu Diesel Forklift Trucks Export Models FD40ZY/35Y/40Y/45Y/50AY-10 (SN. from 133001)

This manual will assist you in diagnosing, analyses, testing, and repair for your diesel engine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   S4D95LE-3

Format: PDF, 166 pages
Language: English
Table of Contents:
   SAFETY NOTICE
   GENERAL
   HOW TO READ THE SHOP MANUAL
   HOISTING INSTRUCTIONS
   METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER
   COATING MATERIALS
   STANDARD TIGHTENING TORQUE
   ELECTRIC WIRE CODE
   CONVERSION TABLE
   UNITS
   GENERAL INFORMATION
      GENERAL
      SPECIFICATIONS
      WEIGHT TABLE
      OVERALL DRAWING
      DIMENSION TABLE
      ENGINE PERFORMANCE CURVE
   STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
      GENERAL STRUCTURE
      INTAKE AND EXHAUST SYSTEM
      TURBOCHARGER
      CYLINDER HEAD
      CYLINDER BLOCK
      CYLINDER
      MAIN REVOLVING SYSTEM
      CRANKSHAFT
      PISTON, PISTON RING AND PISTON PIN
      CONNECTING ROD
      FLYWHEEL AND FLYWHEEL HOUSING
      TIMING GEAR
      VALVE SYSTEM
      CAMSHAFT
      ROCKER ARM SHAFT, PUSH ROD AND TAPPET
      VALVE, VALVE GUIDE
      LUBRICATION SYSTEM CHART
      OIL PUMP
      REGULATOR VALVE
      OIL FILTER MOUNT
      OIL FILTER
      FUEL SYSTEM CHART
      FUEL INJECTION PUMP
      FUEL INJECTION NOZZLE
      FUEL FILTER
      COOLING SYSTEM CHART
      WATER PUMP
      FAN DRIVE AND THERMOSTAT
      STARTING AND CHARGING SYSTEM ELECTRICAL CIRCUIT DIAGRAM
      ALTERNATOR
      STARTING MOTOR
      ENGINE STARTING DEVICE
   TESTING AND ADJUSTING
      ADJUSTING VALVE CLEARANCE
      MEASURING COMPRESSION PRESSURE
      ADJUSTING FUEL INJECTION PRESSURE
      TESTING AND ADJUSTING FUEL INJECTION TIMING
      FUEL INJECTION PUMP CALIBRATION DATA
      PERFORMANCE TEST
   TROUBLESHOOTING
      METHOD OF USING TROUBLESHOOTING CHARTS
      POINTS TO REMEMBER WHEN TROUBLESHOOTING
      TROUBLESHOOTING CHARTS
      TESTING AND ADJUSTING TOOL LIST
      TESTING AND ADJUSTING DATA
   DISASSEMBLY AND ASSEMBLY
      SPECIAL TOOL LIST
      OVERALL DISASSEMBLY, ASSEMBLY
      DISASSEMBLY
      ASSEMBLY
   REPAIR AND REPLACEMENT OF PARTS
      GRINDING CYLINDER HEAD MOUNTING SURFACE
      REPLACING VALVE GUIDE
      GRINDING VALVE
      REPLACING CAMSHAFT BUSHING
      REPLACING CRANKSHAFT GEAR
      REPLACING CAM GEAR
      REPLACING FLYWHEEL RING GEAR
      PROCEDURE FOR PRESSURE TEST
      CYLINDER LINER
      MACHINING DRAWING FOR CYLINDER BLOCK BORE
      ADDITIONAL MACHINING OF CAM JOURNAL
      GRINDING CRANKSHAFT
      REPLACING CONNECTING ROD SMALL END BUSHING