Komatsu SAA6D107E-1-A Diesel Engines (Applicable to FD100/115/135/150E/160E-8 Forklift Trucks) Workshop Manual (6D107E-BE1_SM)

Illustrated factory Workshop Manual for Komatsu Diesel Engines Models SAA6D107E-1-A.

Applicable to FD100-8, FD115-8, FD135-8, FD150E-8, FD160E-8 (SN. from 7001) Forklift Trucks

This manual will assist you in diagnosing, repairing, and adjusting for your diesel engine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   SAA6D107E-1-A

Format: PDF, 316 pages
Language: English
Table of Contents:
   Index and foreword
      Composition of shop manual
      Table of contents
      Safety notice
      How to read the shop manual
      Explanation of terms for maintenance standard
      Handling of electric equipment and hydraulic component
      Handling of connectors newly used for engines
      How to read electric wire code
      Precautions when carrying out operation
      Method of disassembling and connecting push-pull type coupler
      Standard tightening torque table
      Conversion table
   Specification
      General
      Specifications
      General view
      Engine performance curve
   Structure, function and maintenance standard
      Air intake and exhaust units
      Intake system
      Exhaust system
      Turbocharger
      Cooling system
      Fuel system
      Cylinder head
      Cylinder block
      Crankshaft
      Piston, piston ring and piston pin
      Connecting rod
      Vibration damper
      Timing gear
      Camshaft
      Valve and valve guide
      Rocker arm, shaft and tappet
      Oil pump
      Oil pan
      Flywheel and flywheel housing
      Oil filter
      Oil cooler
      Fuel supply pump
      Water pump drive and fan drive
   Standard value table
      Standard value table for testing, adjusting and troubleshooting
      Run-in standard and performance test criteria
   Testing and adjusting
      Testing and adjusting tools list
      Testing air boost pressure
      Adjustment of valve clearance
      Testing compression pressure
      Testing blow-by pressure
      Testing engine oil pressure
      Handling fuel system parts
      Releasing residual pressure in fuel system
      Testing fuel pressure
      Reduced cylinder mode operation
      No-injection cranking
      Testing leakage from pressure limiter and return rate from injector
      Bleeding air from fuel circuit
      Testing fuel system for leakage
      Replacing the fan belt
      Handling controller high-voltage circuit
      Functions of troubleshooting tool and check of failure code
   Troubleshooting
      General information on troubleshooting
      Failure code table
      Information in troubleshooting table
      Method of using troubleshooting charts
      Troubleshooting for mechanical system (S mode)
      Troubleshooting for electrical system (E mode)
   Disassembly and assembly 6D107E-BE1
      How to read this manual
      Coating materials list
      Special tools list
      General disassembly of engine
      General assembly of engine.