










$20.00
Language
EnglishModel of Truck
L10 SERIESRegion
WorldWideType of Truck
Diesel EngineWorkshop Manual
1Diagnostic and Repair Manual
1Illustrated factory set of Service Manuals for Cummins Diesel Engines Models L10 Series.
This manuals will assist you in diagnosing, repairing, adjusting, troubleshooting, assembling, and disassembling for your diesel engine.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
L10 Series
The manual comprises 2 documents, including the Workshop Manual, and Diagnostic and Repair Manual
1. Workshop Manual (3810476)
Language: English
Publication Date: 01 Jan 2005
Table of Contents:
Introduction
Engine Identification
Engine Disassembly and Assembly
Cylinder Block
Cylinder Head
Rocker Levers
Cam Followers
Fuel System
Injectors and Fuel Lines
Lubricating Oil System
Cooling System
Drive Units
Air Intake System
Exhaust System
Air Equipment
Electrical Equipment
Engine Testing
Instruments and Controls
Mounting Adaptations
Specifications
Vehicle Braking
Service Literature
Component Manufacturers: Names and Addresses
2. Diagnostic and Repair Manual (3810246)
Format: PDF, 619 pages
Language: English
Table of Contents:
FOREWORD
TABLE OF CONTENTS
SECTION I - INTRODUCTION
ABOUT THE MANUAL
HOW TO USE THE MANUAL
SYMBOLS USED IN THIS MANUAL
ILLUSTRATIONS
DEFINITION OF TERMS
GENERAL REPAIR INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
SECTION E - ENGINE IDENTIFICATION
ENGINE DATAPLATE
ENGINE SPECIFICATIONS
ENGINE DIAGRAMS
SECTION T - TROUBLESHOOTING
PROCEDURES AND TECHNIQUES
TROUBLESHOOTING SYMPTOMS
SECTION 1 - COOLING SYSTEM
COOLING SYSTEM
GENERAL INFORMATION
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM FLOW DIAGRAMS
COOLING SYSTEM VENTING
COOLING SYSTEM, MAINTENANCE
COOLING SYSTEM, DRAIN
COOLING SYSTEM, FILL
DIESEL COOLANT ADDITIVES (DCA4)
COOLING SYSTEM, CLEAN
PRESSURE TEST THE COOLING SYSTEM
COOLANT FILTER
HOSES
COOLANT TEMPERATURE GAUGE
RADIATOR PRESSURE CAP
RADIATOR
RADIATOR SHUTTERS
FAN, SHROUD, SPACER AND PULLEY
FAN DRIVE BELT
FAN CLUTCH (GEAR DRIVEN)
TEMPERATURE SENSOR
SOLENOID VALVE
FAN CLUTCH (VISCOUS)
FAN HUB, BELT DRIVEN-REPLACE
IDLER PULLEY, FAN DRIVE BELT
THERMOSTAT
THERMOSTAT HOUSING SUPPORT (CONVENTIONAL AFTERCOOLING)
THERMOSTAT HOUSING (OPTIMIZED AFTERCOOLING)
WATER PUMP
WATER HEATER HOUSING
WATER HEADER PLATE
WATER FILTER HEAD
CYLINDER HEAD COVER PLATE
CYLINDER BLOCK AND LINER SEATS
RADIATOR BAFFLE LEAKAGE (OPTIMIZED AFTERCOOLING ONLY
RADIATOR CHECK VALVE LEAKAGE
TORQUE CONVERTER COOLER
COOLING SYSTEM DIAGNOSTIC PROCEDURES
RADIATOR INTERNAL BLOCKAGE
SECTION 2 - LUBRICATING OIL SYSTEM
LUBRICATING OIL SYSTEM
GENERAL INFORMATION
LUBRICATING OIL SYSTEM SPECIFICATIONS
LUBRICATING OIL SYSTEM FLOW DIAGRAMS
OIL PRESSURE GAUGE
OIL TEMPERATURE GAUGE
OIL LEAKS (EXTERNAL)
INTERNAL ENGINE DAMAGE
CRANKCASE BREATHER AND TUBE
DRAIN THE OIL PAN
FILL THE OIL PAN
OIL FILTERS (FULL FLOW AND BYPASS)
OIL FILTER HEAD
OIL PAN
OIL TRANSFER TUBE
HIGH OIL PRESSURE REGULATOR
MAIN OIL PRESSURE REGULATOR
DIPSTICK
DIPSTICK TUBE AND HOUSING
OIL COOLER
OIL PUMP
SECTION 3 - COMBUSTION AIR SYSTEM
COMBUSTION AIR SYSTEM
GENERAL INFORMATION
COMBUSTION AIR SYSTEM SPECIFICATIONS
COMBUSTION AIR SYSTEM FLOW DIAGRAMS
TURBOCHARGER TURBINE SEAL LEAKS
CORRECT TURBOCHARGER INSTALLED
INTAKE AIR RESTRICTION
EXHAUST AIR RESTRICTION
AIR LEAKS
TURBOCHARGER BLADE DAMAGE
TURBOCHARGER AXIAL AND RADIAL CLEARANCE
TURBOCHARGER
SECTION 4 - COMPRESSED AIR SYSTEM
COMPRESSED AIR SYSTEM
GENERAL INFORMATION
COMPRESSED AIR SYSTEM SPECIFICATIONS
COMPRESSED AIR SYSTEM FLOW DIAGRAM
CARBON BUILDUP, AIR COMPRESSOR
GASKET LEAKS, AIR COMPRESSOR
AIR GOVERNOR AND COMPRESSOR UNLOADER VALVE
AIR GOVERNOR
UNLOADER VALVE
AIR COMPRESSOR, CYLINDER HEAD
AIR COMPRESSOR
SECTION 5 - FUEL SYSTEM
FUEL SYSTEM
FUEL SYSTEM SPECIFICATIONS
FUEL SYSTEM FLOW DIAGRAMS
PROPER USE OF FUEL SYSTEM GAUGES
FUEL
INJECTORS
FUEL PUMP
FUEL SYSTEM MAINTENANCE
VARIABLE SPEED (VS) GOVERNOR LEAKING FUEL
FUEL SHUTOFF VALVE
FUEL PUMP
AIR LEAKS
CYLINDER MISFIRE
ENGINE OIL DILUTION BY FUEL OIL
FUEL LINE RESTRICTION
FUEL CONSUMPTION CHECK
LOW POWER CHECK
THROTTLE RESPONSE TIME BY ROAD TEST
ENGINE STALL SPEED AND TIME CHECK
STALL SPEED CHECK LIST
DRIVEABILITY
ENGINE FACTORS (USE DYNAMOMETER SHEET INCLUDED BELOW)
FUEL CONSUMPTION CHECK LIST
SECTION 6 - ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
GENERAL INFORMATION
ELECTRICAL SYSTEM SPECIFICATIONS
CRANKSHAFT ROTATION
BATTERIES
BATTERY TERMINAL CONNECTIONS
STARTING CIRCUIT
ALTERNATOR BELT
ALTERNATOR
STARTING MOTOR
SECTION 7 - BASE ENGINE COMPONENTS
BASE ENGINE COMPONENTS
GENERAL INFORMATION
ROCKER LEVER COVER
AFTERCOOLER
ROCKER LEVERS
ROCKER LEVER HOUSING
PUSH RODS
EXHAUST MANIFOLD
CYLINDER HEAD
CAM FOLLOWERS
PISTON COOLING NOZZLES
PISTONS AND RINGS
CONNECTING RODS
CYLINDER LINERS
CONNECTING ROD BEARINGS
MAIN AND THRUST BEARINGS
ACCESSORY DRIVE PULLEY
ALTERNATOR DRIVE PULLEY
CRANKSHAFT PULLEY
SEALS, FRONT AND REAR CRANKSHAFT
SEAL, ALTERNATOR DRIVE
SEAL, ACCESSORY DRIVE
SEAL, FAN CLUTCH
GEAR COVER
VIBRATION DAMPER
CAMSHAFT GEAR
CAMSHAFT
CRANKSHAFT GEAR
CAMSHAFT BUSHINGS
IDLER GEARS
OIL TRANSFER TUBE (ACCESSORY DRIVE)
GEAR SUPPORT PLATE
ACCESSORY DRIVE
ACCESSORY DRIVE FRONT SUPPORT
HYDRAULIC PUMP DRIVE
FLYWHEEL ASSEMBLY
FLYWHEEL HOUSING
FRONT ENGINE SUPPORT
ENGINE LIFTING BRACKETS
INJECTION TIMING
CROSSHEADS, VALVES AND INJECTORS
JACOBS ENGINE BRAKE
PIPE PLUGS AND CUP PLUGS
SECTION 8 - ENGINE TESTING ("IN-CHASSIS")
ENGINE TESTING ("IN-CHASSIS)
*GENERAL ENGINE TEST SPECIFICATIONS AND PROCEDURES
GENERAL ENGINE TEST PROCEDURES
CHASSIS DYNAMOMETER OPERATION
ENGINE RUN-IN PROCEDURE (CHASSIS DYNAMOMETER)
ENGINE RUN-IN PROCEDURE "IN-CHASSIS" (ON AND OFF-HIGHWAY VEHICLES
ENGINE CONFIGURATIONS AND MODELS
SECTION 9 - ENGINE - REMOVE AND INSTALL
ENGINE
GENERAL INFORMATION
ENGINE MOUNTS
SECTION 10 - ENGINE COMPONENT SPECIFICATIONS
GENERAL INFORMATION
CONVERSION FACTORS
CAPSCREW MARKINGS AND TORQUE VALUES
PIPE PLUG TORQUE VALUES
CAPSCREW USAGE INFORMATION
DECIMAL AND METRIC EQUIVALENTS
BELT TENSION SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS
LUBRICATING OIL SYSTEM SPECIFICATIONS
COMBUSTION AIR SYSTEM SPECIFICATIONS
COMPRESSED AIR SYSTEM SPECIFICATIONS
FUEL SYSTEM SPECIFICATIONS
ELECTRICAL SYSTEM SPECIFICATIONS
BASE ENGINE COMPONENT SPECIFICATIONS
INDEX
SECTION 12 - SERVICE LITERATURE
SECTION 13 - COMPONENT MANUFACTURERS
This manuals will assist you in diagnosing, repairing, adjusting, troubleshooting, assembling, and disassembling for your diesel engine.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
L10 Series
The manual comprises 2 documents, including the Workshop Manual, and Diagnostic and Repair Manual
1. Workshop Manual (3810476)
Language: English
Publication Date: 01 Jan 2005
Table of Contents:
Introduction
Engine Identification
Engine Disassembly and Assembly
Cylinder Block
Cylinder Head
Rocker Levers
Cam Followers
Fuel System
Injectors and Fuel Lines
Lubricating Oil System
Cooling System
Drive Units
Air Intake System
Exhaust System
Air Equipment
Electrical Equipment
Engine Testing
Instruments and Controls
Mounting Adaptations
Specifications
Vehicle Braking
Service Literature
Component Manufacturers: Names and Addresses
2. Diagnostic and Repair Manual (3810246)
Format: PDF, 619 pages
Language: English
Table of Contents:
FOREWORD
TABLE OF CONTENTS
SECTION I - INTRODUCTION
ABOUT THE MANUAL
HOW TO USE THE MANUAL
SYMBOLS USED IN THIS MANUAL
ILLUSTRATIONS
DEFINITION OF TERMS
GENERAL REPAIR INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
SECTION E - ENGINE IDENTIFICATION
ENGINE DATAPLATE
ENGINE SPECIFICATIONS
ENGINE DIAGRAMS
SECTION T - TROUBLESHOOTING
PROCEDURES AND TECHNIQUES
TROUBLESHOOTING SYMPTOMS
SECTION 1 - COOLING SYSTEM
COOLING SYSTEM
GENERAL INFORMATION
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM FLOW DIAGRAMS
COOLING SYSTEM VENTING
COOLING SYSTEM, MAINTENANCE
COOLING SYSTEM, DRAIN
COOLING SYSTEM, FILL
DIESEL COOLANT ADDITIVES (DCA4)
COOLING SYSTEM, CLEAN
PRESSURE TEST THE COOLING SYSTEM
COOLANT FILTER
HOSES
COOLANT TEMPERATURE GAUGE
RADIATOR PRESSURE CAP
RADIATOR
RADIATOR SHUTTERS
FAN, SHROUD, SPACER AND PULLEY
FAN DRIVE BELT
FAN CLUTCH (GEAR DRIVEN)
TEMPERATURE SENSOR
SOLENOID VALVE
FAN CLUTCH (VISCOUS)
FAN HUB, BELT DRIVEN-REPLACE
IDLER PULLEY, FAN DRIVE BELT
THERMOSTAT
THERMOSTAT HOUSING SUPPORT (CONVENTIONAL AFTERCOOLING)
THERMOSTAT HOUSING (OPTIMIZED AFTERCOOLING)
WATER PUMP
WATER HEATER HOUSING
WATER HEADER PLATE
WATER FILTER HEAD
CYLINDER HEAD COVER PLATE
CYLINDER BLOCK AND LINER SEATS
RADIATOR BAFFLE LEAKAGE (OPTIMIZED AFTERCOOLING ONLY
RADIATOR CHECK VALVE LEAKAGE
TORQUE CONVERTER COOLER
COOLING SYSTEM DIAGNOSTIC PROCEDURES
RADIATOR INTERNAL BLOCKAGE
SECTION 2 - LUBRICATING OIL SYSTEM
LUBRICATING OIL SYSTEM
GENERAL INFORMATION
LUBRICATING OIL SYSTEM SPECIFICATIONS
LUBRICATING OIL SYSTEM FLOW DIAGRAMS
OIL PRESSURE GAUGE
OIL TEMPERATURE GAUGE
OIL LEAKS (EXTERNAL)
INTERNAL ENGINE DAMAGE
CRANKCASE BREATHER AND TUBE
DRAIN THE OIL PAN
FILL THE OIL PAN
OIL FILTERS (FULL FLOW AND BYPASS)
OIL FILTER HEAD
OIL PAN
OIL TRANSFER TUBE
HIGH OIL PRESSURE REGULATOR
MAIN OIL PRESSURE REGULATOR
DIPSTICK
DIPSTICK TUBE AND HOUSING
OIL COOLER
OIL PUMP
SECTION 3 - COMBUSTION AIR SYSTEM
COMBUSTION AIR SYSTEM
GENERAL INFORMATION
COMBUSTION AIR SYSTEM SPECIFICATIONS
COMBUSTION AIR SYSTEM FLOW DIAGRAMS
TURBOCHARGER TURBINE SEAL LEAKS
CORRECT TURBOCHARGER INSTALLED
INTAKE AIR RESTRICTION
EXHAUST AIR RESTRICTION
AIR LEAKS
TURBOCHARGER BLADE DAMAGE
TURBOCHARGER AXIAL AND RADIAL CLEARANCE
TURBOCHARGER
SECTION 4 - COMPRESSED AIR SYSTEM
COMPRESSED AIR SYSTEM
GENERAL INFORMATION
COMPRESSED AIR SYSTEM SPECIFICATIONS
COMPRESSED AIR SYSTEM FLOW DIAGRAM
CARBON BUILDUP, AIR COMPRESSOR
GASKET LEAKS, AIR COMPRESSOR
AIR GOVERNOR AND COMPRESSOR UNLOADER VALVE
AIR GOVERNOR
UNLOADER VALVE
AIR COMPRESSOR, CYLINDER HEAD
AIR COMPRESSOR
SECTION 5 - FUEL SYSTEM
FUEL SYSTEM
FUEL SYSTEM SPECIFICATIONS
FUEL SYSTEM FLOW DIAGRAMS
PROPER USE OF FUEL SYSTEM GAUGES
FUEL
INJECTORS
FUEL PUMP
FUEL SYSTEM MAINTENANCE
VARIABLE SPEED (VS) GOVERNOR LEAKING FUEL
FUEL SHUTOFF VALVE
FUEL PUMP
AIR LEAKS
CYLINDER MISFIRE
ENGINE OIL DILUTION BY FUEL OIL
FUEL LINE RESTRICTION
FUEL CONSUMPTION CHECK
LOW POWER CHECK
THROTTLE RESPONSE TIME BY ROAD TEST
ENGINE STALL SPEED AND TIME CHECK
STALL SPEED CHECK LIST
DRIVEABILITY
ENGINE FACTORS (USE DYNAMOMETER SHEET INCLUDED BELOW)
FUEL CONSUMPTION CHECK LIST
SECTION 6 - ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
GENERAL INFORMATION
ELECTRICAL SYSTEM SPECIFICATIONS
CRANKSHAFT ROTATION
BATTERIES
BATTERY TERMINAL CONNECTIONS
STARTING CIRCUIT
ALTERNATOR BELT
ALTERNATOR
STARTING MOTOR
SECTION 7 - BASE ENGINE COMPONENTS
BASE ENGINE COMPONENTS
GENERAL INFORMATION
ROCKER LEVER COVER
AFTERCOOLER
ROCKER LEVERS
ROCKER LEVER HOUSING
PUSH RODS
EXHAUST MANIFOLD
CYLINDER HEAD
CAM FOLLOWERS
PISTON COOLING NOZZLES
PISTONS AND RINGS
CONNECTING RODS
CYLINDER LINERS
CONNECTING ROD BEARINGS
MAIN AND THRUST BEARINGS
ACCESSORY DRIVE PULLEY
ALTERNATOR DRIVE PULLEY
CRANKSHAFT PULLEY
SEALS, FRONT AND REAR CRANKSHAFT
SEAL, ALTERNATOR DRIVE
SEAL, ACCESSORY DRIVE
SEAL, FAN CLUTCH
GEAR COVER
VIBRATION DAMPER
CAMSHAFT GEAR
CAMSHAFT
CRANKSHAFT GEAR
CAMSHAFT BUSHINGS
IDLER GEARS
OIL TRANSFER TUBE (ACCESSORY DRIVE)
GEAR SUPPORT PLATE
ACCESSORY DRIVE
ACCESSORY DRIVE FRONT SUPPORT
HYDRAULIC PUMP DRIVE
FLYWHEEL ASSEMBLY
FLYWHEEL HOUSING
FRONT ENGINE SUPPORT
ENGINE LIFTING BRACKETS
INJECTION TIMING
CROSSHEADS, VALVES AND INJECTORS
JACOBS ENGINE BRAKE
PIPE PLUGS AND CUP PLUGS
SECTION 8 - ENGINE TESTING ("IN-CHASSIS")
ENGINE TESTING ("IN-CHASSIS)
*GENERAL ENGINE TEST SPECIFICATIONS AND PROCEDURES
GENERAL ENGINE TEST PROCEDURES
CHASSIS DYNAMOMETER OPERATION
ENGINE RUN-IN PROCEDURE (CHASSIS DYNAMOMETER)
ENGINE RUN-IN PROCEDURE "IN-CHASSIS" (ON AND OFF-HIGHWAY VEHICLES
ENGINE CONFIGURATIONS AND MODELS
SECTION 9 - ENGINE - REMOVE AND INSTALL
ENGINE
GENERAL INFORMATION
ENGINE MOUNTS
SECTION 10 - ENGINE COMPONENT SPECIFICATIONS
GENERAL INFORMATION
CONVERSION FACTORS
CAPSCREW MARKINGS AND TORQUE VALUES
PIPE PLUG TORQUE VALUES
CAPSCREW USAGE INFORMATION
DECIMAL AND METRIC EQUIVALENTS
BELT TENSION SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS
LUBRICATING OIL SYSTEM SPECIFICATIONS
COMBUSTION AIR SYSTEM SPECIFICATIONS
COMPRESSED AIR SYSTEM SPECIFICATIONS
FUEL SYSTEM SPECIFICATIONS
ELECTRICAL SYSTEM SPECIFICATIONS
BASE ENGINE COMPONENT SPECIFICATIONS
INDEX
SECTION 12 - SERVICE LITERATURE
SECTION 13 - COMPONENT MANUFACTURERS
General
Language
EnglishModel of Truck
L10 SERIESRegion
WorldWideType of Truck
Diesel EngineIncluded
Workshop Manual
1Diagnostic and Repair Manual
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