Cummins QSK19 Diesel Engines set of Service Manuals

Illustrated factory set of Service Manuals for Cummins Diesel Engines Models QSK19.

This manuals will assist you in diagnosing, repairing, adjusting, troubleshooting, assembling, and disassembling for your diesel engine.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   QSK19

The manual comprises 2 documents, including the Workshop Manual, and Diagnostic and Repair Manual

1. Workshop Manual (3666232)
Format: PDF, 634 pages
Language: English
Publication Date: 01 Jan 2005
Table of Contents:
   INTRODUCTION
      ABOUT THE MANUAL
      GENERAL CLEANING INSTRUCTIONS
      GENERAL REPAIR INSTRUCTIONS
      GENERAL SAFETY INSTRUCTIONS
      HOW TO USE THE MANUAL
      ILLUSTRATIONS
      SYMBOLS
   ENGINE IDENTIFICATION
      ENGINE DIAGRAMS
      ENGINE IDENTIFICATION
      SPECIFICATIONS
   COMPLETE ENGINE
      ENGINE ASSEMBLY
      ENGINE DIASSEMBLY
      SERVICE TOOLS
   CYLINDER BLOCK
      BEARINGS, CONNECTING ROD
      BEARINGS, MAIN
      BEARINGS, THRUST
      CAMSHAFT
      CAMSHAFT BUSHINGS
      CAMSHAFT GEAR (CAMSHAFT REMOVED)
      CONNECTING ROD
      CRANKSHAFT
      CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)
      CRANKSHAFT GEAR, REAR (CRANKSHAFT INSTALLED)
      CRANKSHAFT PULLEY
      CYLINDER BLOCK
      CYLINDER BLOCK - GENERAL INFORMATION
      CYLINDER BLOCK AND LINER SEATS
      CYLINDER BLOCK COUNTERBORE
      CYLINDER LINER
      CYLINDER LINER PROTRUSION
      GEAR COVER ACCESSORY DRIVE BUSHING
      GEAR COVER, FRONT
      GEAR COVER SPACER PLATE
      IDLER GEAR, CAMSHAFT
      IDLER GEAR, HYDRAULIC PUMP
      IDLER GEAR, WATER PUMP
      PISTON
      SERVICE TOOLS
      VIBRATION DAMPER
   CYLINDER HEAD
      CROSSHEAD
      CYLINDER HEAD
      CYLINDER HEAD - GENERAL INFORMATION
      CYLINDER HEAD INJECTOR BORE
      SERVICE TOOLS
      VALVE, CYLINDER HEAD
      VALVE GUIDE, CYLINDER HEAD
      VALVE SEAT BORE
      VALVE SEAT INSERT, CYLINDER HEAD
   ROCKER LEVERS
      CRANKCASE BREATHER (EXTERNAL)
      ROCKER LEVER
      ROCKER LEVER ASSEMBLY
      ROCKER LEVER BUSHINGS
      ROCKER LEVER COVER
      ROCKER LEVER HOUSING
      ROCKER LEVERS - GENERAL INFORMATION
      SERVICE TOOLS
   CAM FOLLOWERS/TAPPETS
      CAM FOLLOWER ASSEMBLY
      CAM FOLLOWER COVER
      CAM FOLLOWERS/TAPPETS - GENERAL INFORMATION
      PUSH RODS OR TUBES
   FUEL SYSTEM
      FUEL PUMP
      FUEL SHUTOFF VALVE (FSOV)
      FUEL SYSTEM - GENERAL INFORMATION
      SERVICE TOOLS
   INJECTORS AND FUEL LINES
      FUEL FILTER HEAD
      FUEL MANIFOLD (SUPPLY)
      FUEL SUPPLY LINES
      INJECTOR
      INJECTORS AND FUEL LINES - GENERAL INFORMATION
   LUBRICATING OIL SYSTEM
      LUBRICATING OIL COOLER
      LUBRICATING OIL FILTER HEAD
      LUBRICATING OIL FILTER HEAD ADAPTER
      LUBRICATING OIL FILTER HEAD (REMOTE-MOUNTED)
      LUBRICATING OIL PAN
      LUBRICATING OIL PAN ADAPTER
      LUBRICATING OIL PUMP
      LUBRICATING OIL SYSTEM - GENERAL INFORMATION
      OIL TRANSFER CONNECTION
      SERVICE TOOLS
   COOLING SYSTEM
      COOLANT THERMOSTAT
      COOLANT THERMOSTAT HOUSING SUPPORT
      COOLING SYSTEM - GENERAL INFORMATION
      FAN, COOLING
      FAN DRIVE IDLER ARM ASSEMBLY
      FAN DRIVE IDLER PULLEY ASSEMBLY
      FAN HUB, BELT DRIVEN
      SERVICE TOOLS
      TORQUE CONVERTER COOLER
      WATER PUMP
      WATER PUMP BEARINGS
   DRIVE UNITS
      ACCESSORY DRIVE PULLEY
      DRIVE UNITS - GENERAL INFORMATION
      FUEL PUMP DRIVE
      FUEL PUMP DRIVE GEAR AND SHAFT
      HYDRAULIC PUMP DRIVE
      HYDRAULIC PUMP DRIVE GEAR AND SHAFT
      HYDRAULIC PUMP SUPPORT BUSHING
      OUTER HYDRAULIC PUMP SUPPORT DRIVE
      REAR GEAR DRIVE (LOWER ASSEMBLY)
      REAR GEAR DRIVE (UPPER ASSEMBLY)
      SERVICE TOOLS
      WATER PUMP DRIVE BUSHING
      WATER PUMP DRIVER GEAR AND SHAFT
      WATER PUMP DRIVE PULLEY
   AIR INTAKE SYSTEM
      AFTERCOOLER ASSEMBLY
      AFTERCOOLER COOLANT TUBE
      AIR CROSSOVER
      AIR INTAKE SYSTEM - GENERAL INFORMATION
      CHARGE AIR COOLER (CAC)
      SERVICE TOOLS
      TURBOCHARGER HEAT SHIELD
      TURBOCHARGER, WATER-COOLED
   EXHAUST SYSTEM
      EXHAUST MANIFOLD, DRY
      EXHAUST MANIFOLD HEAT SHIELD
      EXHAUST SYSTEM - GENERAL INFORMATION
   COMPRESSED AIR SYSTEM
      COMPRESSED AIR SYSTEM - GENERAL INFORMATION
   ELECTRICAL EQUIPMENT
      ALTERNATOR ADJUSTING LINK
      ALTERNATOR BRACKET
      DRIVE BELT, ALTERNATOR
      ELECTRICAL EQUIPMENT - GENERAL INFORMATION
      STARTING MOTOR
   ENGINE TESTING
      DYNAMOMETER WORKSHEET
      ENGINE RUN-IN (CHASSIS DYNAMOMETER)
      ENGINE RUN-IN (ENGINE DYNAMOMETER)
      ENGINE RUN-IN (WITHOUT DYNAMOMETER)
      ENGINE TESTING - GENERAL INFORMATION
      ENGINE TESTING (CHASSIS DYNAMOMETER)
      ENGINE TESTING (ENGINE DYNAMOMETER)
      ENGINE TESTING (IN CHASSIS)
      SERVICE TOOLS
      SPECIFICATIONS
   MOUNTING ADAPTATIONS
      ENGINE SUPPORT BRACKET, FRONT
      FLYWHEEL
      FLYWHEEL HOUSING
      FLYWHEEL RING GEAR
      MOUNTING ADAPTATIONS - GENERAL INFORMATIONBGENERAL INFORMATION
      SERVICE TOOLS
   ELECTRONIC ENGINE CONTROLS
      ELECTRONIC ENGINE CONTROLS - GENERAL INFORMATION
   SERVICE LITERATURE
      ADDITIONAL SERVICE LITERATURE
      LITERATURE ORDER FORM
      SERVICE LITERATURE ORDERING LOCATION
   COMPONENT MANUFACTURERS
      COMPONENT MANUFACTURERS' ADDRESSES
   SPECIFICATIONS
      AIR INTAKE SYSTEM - SPECIFICATIONS
      AIR INTAKE SYSTEM - TORQUE VALUES
      CAM FOLLOWERS/TAPPETS - SPECIFICATIONS
      CAPSCREW MARKINGS AND TORQUE VALUES
      COMPLETE ENGINE - SPECIFICATIONS
      COMPLETE ENGINE - TORQUE VALUES
      COOLING SYSTEM - SPECIFICATIONS
      COOLING SYSTEM - TORQUE VALUES
      CYLINDER BLOCK - SPECIFICATIONS
      CYLINDER BLOCK - TORQUE VALUES
      CYLINDER HEAD - SPECIFICATIONS
      DRIVE BELT TENSION
      DRIVE UNITS - SPECIFICATIONS
      DRIVE UNITS - TORQUE VALUES
      ELECTRICAL EQUIPMENT - SPECIFICATIONS
      ENGINE TESTING - SPECIFICATIONS
      EXHAUST SYSTEM - SPECIFICATIONS
      FRACTION, DECIMAL, MILLIMETER CONVERSIONS
      FUEL SYSTEM - TORQUE VALUES
      INJECTORS AND FUEL LINES - TORQUE VALUES
      LUBRICATING OIL SYSTEM - SPECIFICATIONS
      LUBRICATING OIL SYSTEM - TORQUE VALUES
      NEWTON-METER TO FOOT-POUND CONVERSION CHART
      PIPE PLUG TORQUE VALUES
      ROCKER LEVERS - SPECIFICATIONS
      TAP-DRILL CHART - U.S. CUSTOMARY AND METRIC
      WEIGHTS AND MEASURES - CONVERSION FACTORS
   INDEX

2. Diagnostic and Repair Manual (3666098)
Format: PDF, 690 pages
Language: English
Table of Contents:
   INTRODUCTION
      ABOUT THE MANUAL
      DEFINITION OF TERMS
      GENERAL CLEANING INSTRUCTIONS
      GENERAL REPAIR INSTRUCTIONS
      GENERAL SAFETY INSTRUCTIONS
      HOW TO USE THE MANUAL
      ILLUSTRATIONS
      SIMBOLOS
      SYMBOLE
      SYMBOLES
      SYMBOLS
   ENGINE IDENTIFICATION
      ENGINE IDENTIFICATION
      EXTERNAL ENGINE COMPONENTS
      GENERAL SPECIFICATIONS
   TROUBLESHOOTING SYMPTOMS
      TROUBLESHOOTING PROCEDURES AND TECHNIQUES
      TROUBLESHOOTING SYMPTOMS CHARTS
   SECTION 0 - COMPLETE ENGINE - GROUP 00
      COMPLETE ENGINE - GENERAL INFORMATION (000-000-999)
      COMPLETE ENGINE - TOOL REQUIREMENTS - (022-001-500)
      ENGINE INSTALLATION (000-002)
      ENGINE REMOVAL (000-001)
   SECTION 1 - CYLINDER BLOCK - GROUP 01
      ACCESSORY DRIVE SEAL (001-003)
      ALTERNATOR DRIVE SEAL 001-001)
      BEARINGS, CONNECTING ROD (001-005)
      BEARINGS, THRUST (001-007)
      CAMSHAFT (001-008)
      CAMSHAFT BUSHINGS (001-010)
      CAMSHAFT COVER PLATE (001-011)
      CAMSHAFT GEAR (CAMSHAFT INSTALLED)(001-012)
      CAMSHAFT IDLER GEAR (001-036)
      CAMSHAFT THRUST BEARING (001-056)
      CONNECTING ROD (001-014)
      CRANKSHAFT (001-016)
      CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED) (001-018)
      CRANKSHAFT SEAL, FRONT (001-023)
      CRANKSHAFT SEAL, REAR (001-024)
      CYLINDER BLOCK (001-026)
      CYLINDER BLOCK AND LINER SEATS (001-027)
      CYLINDER BLOCK - TOOL REQUIREMENTS (022-001-501)
      CYLINDER LINER (001-028)
      GEAR COVER, FRONT (001-031)
      GEAR COVER SPACER PLATE (001-029)
      GEAR TRAIN BACKLASH, FRONT (001-055)
      HYDRAULIC PUMP IDLER GEAR (001-039)
      MAIN BEARINGS (001-006)
      PISTON (001-043)
      PISTON AND CONNECTING ROD ASSEMBLY (001-054)
      PISTON COOLING NOZZLES (001-046)
      PISTON RINGS (001-047)
      VIBRATION DAMPER, SINGLE (001-052)
      WATER PUMP IDLER GEAR (001-040)
   SECTION 2 - CYLINDER HEAD - GROUP 02
      CYLINDER HEAD - GENERAL INFORMATION (002-999-999)
      CYLINDER HEAD - SPECIFICATIONS (018-001-502)
      CYLINDER HEAD - TOOL REQUIREMENTS (022-001-502)
      CYLINDER HEAD (002-004)
      CYLINDER HEAD GASKET (002-021)
      CYLINDER HEAD VALVE (002-0020)
   SECTION 3 - ROCKER LEVER - GROUP 03
      OVERHEAD SET (OUTER BASE CIRCLE)
      ROCKER LEVER ASSEMBLY (003-009)
      ROCKER LEVER COVER (003-011)
      ROCKER LEVER HOUSING (003-013)
      ROCKER LEVER - GENERAL INFORAMATION (003-999-999)
      ROCKER LEVER - SPECIFICATIONS (018-003-201)
      ROCKER LEVER - TOOL REQUIREMENTS (022-001-503)
   SECTION 4 - CAM FOLLOWERS/TAPPETS - GROUP 04
      CAM FOLLOWER - SPECIFICATIONS (018-001-201)
      CAM FOLLOWER ASSEMBLY (004-001)
      CAM FOLLOWER - GENERAL INFORMATION (003-999-999)
      PUSH RODS (004-014)
   SECTION 5 - FUEL SYSTEM - GROUP 05
      ELECTRONIC FUEL CONTROL VALVE ASSEMBLY (005-053)
      FUEL CONSUMPTION (005-010)
      FUEL PUMP (005-016)
      FUEL SHUTOFF VALVE (005-043)
      FUEL SYSTEM - GENERAL INFORMATION (005-999-999)
      FUEL SYSTEM FLOW DIAGRAMS (200-001-202)
      FUEL SYSTEM - SERVICE TOOLS (022-001-505)
      FUEL SYSTEM - SPECIFICATIONS (018-001-202)
   SECTION 6 - INJECTORS AND FUEL LINES - GROUP 06
      AIR-IN-FUEL (006-003)
      FUEL DRAIN LINE RESTICTION (006-012)
      FUEL DRAIN LINES (006-013)
      FUEL FILTER (006-015)
      FUEL INLET RESTRICTION (006-020)
      FUEL MANIFOLD (006-022)
      FUEL SUPPLY LINES (006-024)
      INJECTOR AND FUEL LINES - QUANTUM INJECTOR
      INJECTORS (006-026)
      INJECTORS AND FUEL LINES (006-999)
      INJECTORS AND FUEL LINES - FLOW DIAGRAM (200-001-202)
      INJECTORS AND FUEL LINES - REQUIRED SERVICE TOOLS (022-001-505)
      INJECTORS AND FUEL LINES - SPECIFICATIONS (018-001-202)
   SECTION 7 - LUBRICATING OIL SYSTEM - GROUP 07
      CYLINDER SMOKES (BLUE SMOKE) (007-050)
      LUBRICATING OIL CONTAMINATION
      LUBRICATING OIL COOLER (007-003)
      LUBRICATING OIL COOLER COVER (007-045)
      LUBRICATING OIL COOLER ELEMENT (007-007)
      LUBRICATING OIL COOLER HOUSING
      LUBRICATING OIL DIPSTICK (007-009)
      LUBRICATING OIL DIPSTICK TUBE (007-011
      LUBRICATING OIL FILTER (007-013
      LUBRICATING OIL FILTER HEAD (007-015)
      LUBRICATING OIL FILTER HEAD ADAPTER (007-018)
      LUBRICATING OIL LEAKS (007-024)
      LUBRICATING OIL PAN (007-025)
      LUBRICATING OIL PAN ADAPTER (007-026)
      LUBRICATING OIL PAN ADAPTER COVER PLATE (007-027)
      LUBRICATING OIL PRESSURE GAUGE (007-028)
      LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE) (007-029)
      LUBRICATING OIL PUMP (007-031)
      LUBRICATING OIL SYSTEM - FLOW DIAGRAMS (200-002-047)
      LUBRICATING OIL SYSTEM - GENERAL INFORMATION (007-999-999)
      LUBRICATING OIL SYSTEM - SPECIFICATIONS (018-001-203)
      LUBRICATING OIL SYSTEM - TOOL REQUIREMENTS (022-001-507)
      LUBRICATING OIL TEMPERATURE GAUGE (007-038)
   SECTION 8 - COOLING SYSTEM - GROUP 08
      BELT, COOLING FAN DRIVE (008-002)
      COOLANT FILTER (008-006)
      COOLANT TEMPERATURE GAUGE (008-004)
      COOLANT THERMOSTAT (008-013)
      COOLANT THERMOSTAT HOUSING SUPPORT (008-015)
      COOLANT THERMOSTAT SEAL (008-016)
      COOLANT VENT LINES (008-017)
      COOLING SYSTEM (008-018)
      COOLING SYSTEM DIAGNOSTICS (008-020)
      COOLING SYSTEM - AIR OR COMBUSTION GAS (008-019)
      COOLING SYSTEM - FLOW DIAGRAMS (200-003-204)
      COOLING SYSTEM - GENERAL INFORMATION (008-999-999)
      COOLING SYSTEM - REQUIRED TOOLS (022-001-508)
      COOLING SYSTEM - SPECIFICATIONS (018-001-204)
      COOLING SYSTEM SERVICE REQUIREMENTS (008-022)
      FAN, COOLING (008-040)
      FAN DRIVE IDLER ASSEMBLY (008-029)
      FAN HUB, BELT DRIVEN (008-036)
      RADIATOR (008-042)
      RADIATOR HOSE, LOWER (008-045)
      RADIATOR HOSE, UPPER (008-046)
      RADIATOR PRESSURE CAP (008-047)
      RADIATOR SHROUD (008-048)
      RADIATOR TOP TANK (008-051)
      SUPPLEMENTAL COOLANT ADDITIVE (SCA)(008-060)
      TORQUE CONVERTER COOLER (008-065)
      WATER PUMP (008-062)
   SECTION 9 - DRIVE UNITS - GROUP 09
      ACCESSORY DRIVE (009-001)
      ACCESSORY DRIVE PULLEY (009-004)
      DRIVE UNITS - GENERAL INFORMATION (009-999-999)
      DRIVE UNITS - SPECIFICATIONS
      DRIVE UNITS - TOOL REQUIREMENTS (022-001-509)
      WATER PUMP DRIVE (009-029)
   SECTION 10 - AIR INTAKE SYSTEM - GROUP 10
      AFTERCOOLER ASSEMBLY (010-002)
      AFTERCOOLER ELEMENT (010-008)BINSTALL (010-008-026)
      AIR INTAKE INFORMATION - GENERAL INFORMATION (010-999-999)
      AIR INTAKE SYSTEM - SPECIFICATIONS (018-001-205)
      AIR INTAKE SYSTEM - TOOL REQUIREMENTS (022-001-510)
      AIR INTAKE SYSTEM - FLOW DIAGRAMS (010-200-281)
      AIR LEAKS, AIR INTAKE SYSTEM (010-024)
      BOOST PRESSURE (010-057)
      INTAKE AIR RESTRICTION (010-031)
      TURBOCHARGER AXIAL CLEARANCE (010-038)
      TURBOCHARGER BLADE DAMAGE (010-039)
      TURBOCHARGER COMPRESSOR SEAL LEAKS (010-040)
      TURBOCHARGER RADIAL BEARING CLEARANCE (010-047)
      TURBOCHARGER TURBINE SEAL LEAKS (010-049)
      TURBOCHARGER (WATER-COOLED) (010-037)
   SECTION 11 - EXHAUST SYSTEM - GROUP 11
      EXHAUST MANIFOLD (DRY ) (011-007)
      EXHAUST RESTRICTION (011-009)
      EXHAUST SYSTEM - FLOW DIAGRAMS (200-005-206)
      EXHAUST SYSTEM - GENERAL INFORMATION (011-999-999)
      EXHAUST SYSTEM - SPECIFICATIONS (018-001-206)
      EXHAUST SYSTEM - TOOL REQUIREMENTS (022-001-511)
   SECTION 12 - COMPRESSED AIR SYSTEM - GROUP 12
      AIR COMPRESSOR CARBON BUILDUP (012-003)
      AIR COMPRESSOR CYLINDER HEAD, SINGLE CYLINDER (012-008)
      AIR COMPRESSOR (OIL CARRYOVER) (012-020)
      AIR COMPRESSOR PIN BORE WEAR (012-010)
      AIR COMPRESSOR, SINGLE CYLINDER (012-014)
      AIR COMPRESSOR, TWO CYLINDER (012-015)
      AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY (012-013)
      AIR GOVERNOR (AIR COMPRESSOR PUMPS CONTINUOUSLY) (012-018)
      AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)(012-017)
      AIR LEAKS, COMPRESSED AIR SYSTEM (012-019)
      COMPRESSED AIR SYSTEM - FLOW DIAGRAMS (200-006-207)
      COMPRESSED AIR SYSTEM - GENERAL INFORMATION (012-999-999)
      COMPRESSED AIR SYSTEM - SPECIFICATIONS (018-001-207)
      COMPRESSED AIR SYSTEM - TOOL REQUIREMENTS (022-001-512)
   SECTION 13 - ELECTRICAL EQUIPMENT - GROUP 13
      ALTERNATOR (013-001)
      ALTERNATOR DRIVE BELTS (013-005)
      ALTERNATOR PULLEY (013-006)
      BATTERIES (013-007)
      BATTERY CABLES AND CONNECTIONS (013-009)
      ELECTRICAL EQUIPMENT - GENERAL INFORMATION (013-999-999)
      ELECTRICAL EQUIPMENT - SPECIFICATIONS (018-001-208)
      ELECTRICAL EQUIPMENT - TOOL REQUIREMENTS (022-001-513)
      STARTER MAGNETIC SWITCH (013-017)
      STARTER SOLENOID (013-019)
      STARTER SWITCH (013-018)
      STARTING MOTOR (013-020)
   SECTION 14 - ENGINE TESTING - GROUP 14
      DYNAMOMETER WORKSHEET (014-001)
      ENGINE RUN-IN (CHASSIS DYNAMOMETER) (014-002)
      ENGINE RUN-IN (ENGINE DYNAMOMETER) (014-003)
      ENGINE RUN-IN (WITHOUT DYNAMOMETER)(014-004)
      ENGINE TESTING - GENERAL INFORMATION (014-999-999)
      ENGINE TESTING - SPECIFICATIONS (018-001-275)
      ENGINE TESTING - TOOL REQUIREMENTS (022-001-514)
      ENGINE TESTING (CHASSIS DYNMOMETER)(014-005)
      ENGINE TESTING (ENGINE DYNAMOMETER)(014-006)
      ENGINE TESTING (FUEL FLOW RATE)(014-007)
      ENGINE TESTING (IN-CHASSIS)(014-008)
   SECTION 16 - MOUNTING ADAPTATIONS - GROUP 16
      ENGINE SUPPORT BRACKET, FRONT (016-002)
      FLYWHEEL (016-005)
      FLYWHEEL HOUSING (016-006)
      MOUNTING ADAPTATIONS - GENERAL INFORMATION (016-999-999)
      MOUNTING ADAPTATIONS - SPECIFICATIONS (018-001-516)
      MOUNTING ADAPTATIONS - TOOL REQUIREMENTS (022-001-516)
   COMPONENT MANUFACTURERS
      COMPONENT MANUFACTURERS' ADDRESSES
   SPECIFICATIONS AND TORQUE VALUES
      CAPSCREW MARKINGS AND TORQUE VALUES
      ENGINE COMPONENTS - GENERAL INFORMATION
      FRACTION, DECIMAL, MILLIMETER CONVERSIONS
      NEWTON-METER TO FOOT-POUND CONVERSION CHART
      PIPE PLUG TORQUE VALUES
      STRAIGHT THREADED O-RING PLUGS
      TAP-DRILL CHART - U.S. CUSTOMARY & METRIC
      WEIGHT AND MEASURES - CONVERSSION FACTORS
   INDEX