Komatsu 4D102E-1, 6D102E-1, S4D102E-1, S6D102E-1, SA6D102E-1, SAA4D102E-2, SAA6D102E-2 Diesel Engines Shop Manual (SEBM010023)

Illustrated factory Workshop Manual for Komatsu Diesel Engines Models 4D102E-1, 6D102E-1, S4D102E-1, S6D102E-1, SA6D102E-1, SAA4D102E-2 and SAA6D102E-2.

This manual will assist you in diagnosing, repairing, and adjusting for your diesel engine.
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Covered Models (Japan):
   4D102E-1
   6D102E-1
   S4D102E-1
   S6D102E-1
   SA6D102E-1
   SAA4D102E-2
   SAA6D102E-2

Format: PDF, 980 pages
Language: English
Table of Contents:
   GENERAL
      APPLICABLE MACHINE
      SPECIFICATIONS
      GENERAL ASSEMBLY DARWING
      ENGINE PERFORMANCE CURVE
      WEIGHT TABLE
   STRUCTURE AND FUNCTION
      GENERAL STRUCTURE
      INTAKE AND EXHAUST DEVICES
      AIR CLEANER
      TURBOCHARGER
      CYLINDER HEAD
      CYLINDER BLOCK
      MAIN MOVING PARTS
      TIMING GEAR PORTION
      FRONT GEAR COVER
      CAMSHAFT TIMING PIN
      VALVE MECHANISM
      OIL PAN
      FLYWHEEL,FLYWHEEL HOUSING
      LUBRICATION SYSTEM DIAGRAM
      OIL PUMP
      OIL FILTER,OIL COOLER
      REGULATOR VALVE,SAFETY VALVE
      FUEL SYSTEM DIAGRAM
      FUEL INJECTION PUMP
      TIMING LOCK PIN FOR FUEL INJECTION PUMP
      FUEL FILTER
      FUEL INJECTION NOZZLE
      FUEL CUT SOLENOID
      COOLING SYSTEM DIAGRAM
      WATER PUMP
      THERMOSTAT
      FAN DRIVE
      AIR COMPRESSOR
      FLOW DIAGRAMS-COMPRESSED AIR SYSTEM
      ALTERNATOR
      STARTING MOTOR
      STARTING AID
   TESTING AND ADJUSTING
      SPECIAL TOOL LIST
      TROUBLESHOOTING DEFECTIVE ACTUATION OF INTAKE AND EXHAUST SYSTEM
      MEASURING PLAY OF TURBOCHARGER ROTOR IN AXIAL AND RADIAL DIRECTION (ENGINE WITH TURBOCHARGER)
      TESTING TURBOCHARGER WESTGATE VALVE (ENGINE WITH TURBOCHARGER)
      TESTING TURBOCHARGER WESTGATE CAPSULE (ENGINE WITH TURBOCHARGER)
      TESTING AUTUATION OF TURBOCHARGER WESTGATE (ENGINE WITH TURBOCHARGER)
      REPLACING TURBOCHARGER WESTGATE ACTUATOR BOOST CAPSULE (ENGINE WITH TUBOCHARGER
      ADJUSTING TURBOCHARGER WESTGATE ACTUATOR (ENGINE WITH TURBOCHARGER)
      MEASURING EXHAUST RESISTANCE
      REPLACING TUBOCHARGER (ENGINE WITH TURBOCHARGER)
      TROUBLESHOOTING DEFECTIVE ACTUATION OF ENGINE
      ADJUSTING VALVE CLEARANCE
      TROUBLESHOOTING DEFECTIVE ACTUATION OF LUBRICATING SYSTEM
      FUEL INJECTION PUMP CALIBRATION DATA
      RUNNING IN STANDARD
      PERFORMANCE TEST CRITERIA
      TROUBLESHOOTING DEFECTIVE ACTUATION OF FEED PUMP (DIAPHRAGM TYPE)
      TROUBLESHOOTING DEFECTIVE ACTUATION OF FEED PUMP (PISTON TYPE)
      TESTING AIR INSIDE FUEL SYSTEM
      TESTING WATER SEPARATOR,FUEL FILTER
      TROUBLESHOOTING FAILURE OF FUEL INJECTION PUMP (BOSCH VE, LUCAS CAV)
      TESTING HIGH-PRESSURE FUEL PIPING
      TESTING FUEL INJECTION NOZZLE
      TESTING FUEL DRAIN PIPING
      BLEEDING AIR FROM FUEL SYSTEM
      ADJUSTING FUEL INJECTION TIMING
      ADJUSTING LOW IDLING SPEED (BOSCH VE, LUCAS CAV)
      REPLACING FUEL INJECTION NOZZLE
      TROUBLESHOOTING DEFECTIVE ACTUATION OF COOLING SYSTEM
      TESTING CARBON DEPOSIT IN AIR COMPRESSOR
      TESTING AIR LEAKAGE FROM AIR COMPRESSOR
      TESTING AIR GOVERNOR, UNLOADER VALVE
      TESTING BATTERY
      TESTING BATTERY TERMINAL CONNECTIONS
      TESTING STARTING CIRCUIT
      TESTING ALTERNATOR
      TESTING OIL PRESSURE SWITCH AND WATER TEMPERATURE SENSOR
      TESTING WHITE SMOKE
      TESTING INTAKE HEATER
      SIDE VIEW OF ENGINE
      OUTLINE OF ENGINE PERFORMANCE TEST
      BLOW-BY MEASUREMENT AND REPLACEMENT TABLE
      ENGINE DYNAMOMETER
      ENGINE PAINTWORK
      TROUBLESHOOTING
   DISASSEMBLY AND ASSEMBLY
      SPECIAL TOOL LIST
      OUTLINE OF DISASSEMBLY AND ASSEMBLY OF ENGINE
      DISASSEMBLY OF ENGINE
      ASSEMBLY OF ENGINE
      INTAKE GROUP
      REPLACEMENT OF TURBOCHARGER (ENGINE WITH TURBOCHARGER)
      REPLACEMENT OF AFTERCOOLER, GASKET (ENGINE WITH AFTERCOOLER)
      REPLACEMENT OF INTAKE CONNECTOR
      AIR CONNECTOR
      REPLACEMENT OF INTAKE MANIFOLD COVER, GASKET
      AIR CROSSOVER TUBE
      EXHAUST GROUP
      REPLACEMENT OF EXHAUST MANIFOLD, GASKET
      REPLACEMENT OF EXHAUST MANIFOLD
      REPLACEMENT OF TURBOCHARGER
      TURBOCHARGER MOUNTING STUD (ENGINE WITH TURBOCHARGER)
      CYLINDER BLOCK GROUP
      REPLACEMENT OF FRONT OIL SEAL
      REPLACEMENT OF REAR OIL SEAL
      CYLINDER BLOCK
      REMOVAL OF GLAZE FROM CYLINDER BORE
      REPLACEMENT OF PLUG
      REPLACEMENT OF CAP
      INSTALLATION OF CAP AND PLUG
      CRANKSHAFT
      REPLACEMENT OF TIMING PIN
      REPLACEMENT OF GEAR HOUSING, GASKET
      REPLACEMENT OF CAMSHAFT GEAR
      REPLACEMENT OF VIBRATION DAMPER, CRANKSHAFT PULLEY
      PISTON,PIN,CONNECTING ROD
      REPLACEMENT OF CONNECTING ROD
      REPLACEMENT OF CONNECTING ROD BEARING
      BALANCER
      GEAR COVER
      CYLINDER HEAD
      ROCKER LEVER
      TAPPETS AND PUSH RODS
      ENGINE MOUNT GROUP
      FLYWHEEL, RING GEAR
      FLYWHEEL HOUSING
      FRONT SUPPORT
      REMOVAL OF ENGINE
      INSPECTION OF ENGINE MOUNT
      INSTALLATION OF ENGINE
      OIL PAN AND SUCTION TUBE
      REPLACEMENT OF OIL PAN, SUCTION TUBE, GASKET
      REGULATOR VALVE
      OIL FILTER BYPASS VALVE
      OIL COOLER
      OIL PUMP
      FUEL INJECTION PUMP GROUP
      FUEL INJECTION NOZZLE GROUP
      FEED PUMP (CYLINDER BLOCK MOUNT TYPE)
      REPLACEMENT, ASSEMBLY OF FEED PUMP (PISTON TYPE)
      REPLACEMENT OF FUEL FILTER
      FUEL PIPING
      WATER PUMP
      FAN HUB
      BELT TENSIONER
      THERMOSTAT
      FAN
      COOLANT
      ACCESSORY DRIVE ADAPTER
      DISASSEMBLY OF UNLOADER VALVE, CYLINDER HEAD
      ALTERNATOR
      STARTING MOTOR
   MAINTENANCE STANDARD
      TURBOCHARGER
      EXHAUST MANIFOLD
      CYLINDER HEAD
      VALVE, VALVE GUIDE
      LOCKER ARM SHAFT, PUSH ROD AND TAPPET
      CYLINDER BLOCK
      CYLINDER
      CRANKSHAFT
      CAMSHAFT
      TIMING GEAR
      PISTON, PISTON RING AND PISTON PIN
      CONNECTING ROD
      VIBRATION DAMPER
      FLYWHEEL, FLYWHEEL HOUSING
      FAN HUB
      OIL PUMP
      WATER PUMP, THERMOSTAT
      FUEL INJECTION PUMP
      FUEL INJECTION NOZZLE
   REPAIR AND REPLACEMENT OF PARTS
      OUTLINE
      REPAIR METHODS FOR SCREWS USING COIL THREAD INSERT
      METHOD FOR USING TAPER THREAD PLUGS TO SEAL POCKETS AND SMALL HOLES IN CASTINGS
      METHOD FOR REPAIRING TAPER THREAD PLUG HOLES WORN BY LARGE SIZE COPPER PLATED PLUGS
      METHOD OF USING FILLER METAL IN EMERGENCY REPAIRS
      PROCEDURE AND TOOLS FOR REPAIRING CYLINDER BLOCK
      INSPECTION AND GRINDING TO REPAIR COMBUSTION DECK
      INSPECTION AND INSTALLATION OF VALVE GUIDE
      PROCEDURE 1 FOR BUILDING UP USING SERVICE VALVE GUIDE
      PROCEDURE 2 FOR BUILDING UP USING SERVICE VALVE GUIDE
      OUTLINE OF VALVE SEAT REPAIR
      CALCULATING GRINDING DEPTH OF VALVE SEAT
      METHOD OF GRINDING VALVE SEAT
      METHOD OF INSTALLING VALVE SEAT
      MACHINING EXHAUST VALVE INSET POCKET
      METHOD OF GRINDING VALVE
      ASSEMBLY OF CYLINDER HEAD
      PROCEDURE FOR REPAIRING CYLINDER BLOCK
      PROCEDURE FOR REPAIRING CRANKSHAFT
      PROCEDURE FOR REPAIRING CONNECTING ROD