Komatsu SA12V170E-2 Diesel Engines (Japan) Workshop Manual (SEBM036601)

Illustrated factory Workshop Manual for Komatsu Diesel Engines Models SA12V170E-2.

This manual will assist you in diagnosing, repairing, and adjusting for your diesel engine.
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Covered Models (Japan):
   SA12V170E-2

Format: PDF, 333 pages
Language: English
Table of Contents:
   GENERAL
      APPLICABLE MACHINE
      SPECIFICATIONS
      GENERAL ASSEMBLY DRAWING
      WEIGHT TABLE
      ENGINE PERFORMANCE CURVE
   STRUCTURE AND FUNCTION
      GENERAL STRUCTURE
      AIR CLEANER
      TURBOCHARGER
      AFTER-COOLER
      CYLINDER HEAD
      CYLINDER BLOCK
      MAIN REVOLVING PART
      VALVE SYSTEM
      TIMING GEAR
      FLYWHEEL AND FLYWHEEL HOUSING
      LUBRICATION SYSTEM CHART
      OIL PUMP
      OIL FILTER, SAFETY VALVE
      BYPASS FILTER
      OIL COOLER
      OIL COOLER BYPASS VALVE
      PISTON COOLING VALVE
      FUEL SYSTEM CHART
      FUEL INJECTION PUMP
      FUEL PIPING
      FUEL INJECTION PUMP DRIVE
      FUEL INJECTION NOZZLE
      FUEL FILTER
      COOLING SYSTEM CHART
      WATER PUMP
      WATER PUMP DRIVE
      THERMOSTAT
      CORROSION RESISTOR
      FAN DRIVE AND TENSION PULLEY
      ALTERNATOR
      STARTING MOTOR
      STARTING AID
   TESTING AND ADJUSTING
      STANDARD VALUE TABLE FOR TESTING,ADJUST AND TROUBLESHOOTING
      TESTING AND ADJUSTING TOOL LIST
      ADJUSTING VALVE CLEARANCE
      TESTING AND ADJUSTING OF FUEL INJECTION TIMING(WITH KOMATSU ELECTRONICAL GOVERNOR)
      MEASURING COMPRESSION PRESSURE
      MEASURING BLOW-BY
      ADJUSTING FUEL INJECTION PRESSURE (VALVE CRACKING PRESSURE)
      INSTALLING ENGINE SPEED SENSOR (WITH ELECTRONIC GOVERNOR)
      TESTING AND ADJUSTING ALTERNATOR BELT AND FAN BELT
      DATA FOR FUEL INJECTION PRESSURE ADJUSTMENT SHIMS
      FUEL INJECTION PUMP CALIBRATION DATA
      PERFORMANCE TEST
      PERFORMANCE TEST CRITERIA
      TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM(E MODE)
      TROUBLESHOOTING (S-MODE)
   DISASSEMBLY AND ASSEMBLY
      METHOD OF USING MANUAL
      PRECAUTIONS WHEN CARRYING OUT OPERATION
      SPECIAL TOOL LIST
      GENERAL DISASSEMBLY
      CLEANING
      MEASURING PARTS
      GENERAL ASSEMBLY
   MAINTENANCE STANDARD
      TURBOCHARGER
      CYLINDER HEAD
      VALVES AND VALVE GUIDE
      CROSSHEAD AND CROSSHEAD GUIDE
      ROCKER ARM SHAFT
      PUSH ROD AND CAM FOLLOWER
      CYLINDER BLOCK
      CYLINDER LINER
      CAMSHAFT
      CRANKSHAFT
      TIMING GEAR
      POSTON
      CONNECTING ROD
      FLYWHEEL,FLYWHEEL HOUSING
      OIL PUMP
      OIL PUMP RELIEF VALVE,PISTON COOLING VALVE,OIL COOLER BYPASS VALVE AND OIL FILTER SAFETY VALVE
      WATER PUMP
      THERMOSTAT
   REPAIR AND REPLACEMENT OF PARTS
      TABLE OF SPECIAL TOOLS
      TESTING AND INSPECTING CYLINDER HEAD
      REPAIRING MOUNTING FACE OF CYLINDER HEAD BY GRINDING
      REPLACING VALVE SEAT INSERTS
      REPLACING NOZZLE HOLDER SLEEVE
      CYLINDER HEAD PRESSURE TEST METHOD
      REPLACING VALVE GUIDE
      REPLACING CROSS HEAD GUIDE
      GRINDING VALVE
      TESTING AND INSPECTING CYLINDER BLOCK
      GRINDING TOP SURFACE OF CYLINDING BLOCK
      REPLACING MAIN BEARING CAP
      REPLACING CAM BUSHING
      TESTING CRANKSHAFT
      CORRECTING SURFACE ROUGHNESS OF CRANKSHAFT JOURNAL PORTION
      GRINDING CRANKSHAFT
      TESTING AND INSPECTING CONNECTING ROD
      REPLACING CONNECTING ROD SMALL END BUSHING
      REPLACING CAMSHAFT GEAR
      REPLACING FLYWHEEL RING GEAR