Komatsu SAA6D170E-5 Diesel Engines (Japan) Workshop Manual (SEN00190-13)

Illustrated factory Workshop Manual for Komatsu Diesel Engines Models SAA6D170E-5.

This manual will assist you in diagnosing, repairing, and adjusting for your diesel engine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models (Japan):
   SAA6D170E-5

Format: PDF, 687 pages
Language: English
Table of Contents:
   COVER
   Index and foreword
      Index
         Composition of shop manual
         Table of contents
      Foreword and general information
         Safety notice
         How to read the shop manual
         Explanation of terms for maintenance standard
         Handling of electric equipment and hydraulic component
         Handling of connectors newly used for engines
         How to read electric wire code
         Precautions when carrying out operation
         Method of disassembling and connecting push-pull type coupler
         Standard tightening torque table
         Conversion table
   Specification
      Specification and technical data
         Outline
         Specifications
         General view
         Weight table
         Engine performance curves
   Structure, function and maintenance standard
      Structure, function and maintenance standard
         Air cleaner
         Turbocharger
         EGR system
         Cylinder head
         Cylinder block
         Cylinder liner
         Main moving parts
         Crankshaft
         Camshaft
         Connecting rod
         Piston, piston ring and piston pin
         Flywheel and flywheel housing
         Vibration damper
         Gear train
         Timing gear
         Valve system
         Valve and valve guide
         Rocker arm and shaft
         Crosshead and guide
         Tappet and push rod
      Structure, function and maintenance standard
         Lubrication system
         Fuel system
         Cooling system
         Electrical equipment
   Standard value table
      Standard service value table
         Standard service value table for testing, adjusting, and troubleshooting
         Running-in standard and performance test standard
   Testing and adjusting
      Testing and adjusting
         Testing and adjusting (With EGR)
         Testing and adjusting (EGR-less)
   Troubleshooting
      General information on troubleshooting
         Points on troubleshooting
         Error code and failure code table
         Information in troubleshooting table
         Connection table for connector pin numbers
         T- branch box and T- branch adapter table
      Troubleshooting of electrical system (E-mode)
         Troubleshooting of electrical system (E-mode)
      Troubleshooting of mechanical system (S-mode)
         Troubleshooting of mechanical system (S-mode)
   Disassembly and assembly
      General information on disassembly and assembly
         General information on disassembly and assembly
      Disassembly and assembly 1 (With EGR)
         Disassembly and assembly 1 (With EGR)
      Disassembly and assembly 2 (EGR-less)
         Disassembly and assembly 2 (EGR-less)
      Disassembly and assembly
         Disassembly and assembly
   Repair and replacement of parts
      Information related to repair and replacement
         Flowchart
         Special tool table
         Sketches of special tools
      Parts related to cylinder head
         Part names related to cylinder head
         Testing and inspection of cylinder head
         Pressure test of cylinder head
         Replacement of valve guide
         Replacement of valve seat insert
         Replacement of crosshead guide
         Repair of cylinder head mounting face by grinding
         Repair of valve by grinding
      Parts related to cylinder block
         Part names related to cylinder block
         Testing and inspection of cylinder block
         Part names related to crankshaft
         Testing and inspection of crankshaft
         Part names related to connecting rod
         Testing and inspection of connecting rod
         Replacement of flywheel ring gear
         Replacement of crankshaft gear
         Replacement of camshaft gear
         Replacement of main bearing metal cap
         Replacement of connecting rod small end bushing
         Replacement of cam bushing
         Replacement of engine rear seal
         Repair of cylinder block top by grinding
         Repair of counterbore by grinding
         Check and identification after repair by grinding
         Gasket sealant application procedure
         Repair of crankshaft by grinding
         Improvement of surface roughness of crankshaft journal