Komatsu PC210LC-10 (SN from A10001) Crawler Excavators (USA) Operate and Maintenance manual (CEAM026500)

Illustrated factory Operate and Maintenance manual for Komatsu Crawler Excavators Models PC210LC-10.

This manual will assist you in operating, and maintaining for your crawler excavator.
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Covered Models (USA):
   PC210LC-10 (SN: A10001-)

Format: PDF, 459 pages
Language: English
Table of Contents:
   INTRODUCTION
      FORWARD
      SAFETY INFORMATION
         Safety Labels
      INTRODUCTION
         Directions of Machine
         Visibility from Operators Seat
         Breaking-in The New Machine
         Product Information
         Service Meter Location
         Your Machine Serial Numbers And Distributor
         Engine Acronyms
   SAFETY
      SAFETY LABELS
         Location Of Safety Labels
         Safety Labels
      GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
         Precautions Before Starting Operation
         Preparations For Safe Operation
         Clothing And Personal Protective Items
         Keep Machine Clean
         Keep Operator's Compartment Clean
         Fire Extinguisher And First Aid Kit
         Safety Equipment
         If Problems Are Found
         Fire and Explosion Prevention
         PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
         Mounting And Dismounting
         No Persons On Attachments
         Leaving Operator's Seat With Lock
         When Leaving the Machine
         Emergency Exit From Operator's Cab
         Do Not Get Caught In Work Equipment
         Precautions Related To Protective Structures
         Falling Objects, Flying Objects And Intruding Objects Prevention
         Unauthorized Modification
         Precautions Related To Attachments And Options
         Precautions Related To Cab Glass
         Precautions When Running Engine Inside Building
         Safety At Jobsite
         Working On Loose Ground
         Distance To High Voltage Cables
         Ensure Good Visibility
         Signalman's Signal And Signs
         Asbestos Dust Hazard Prevention
      SAFETY MACHINE OPERATION
         Starting Engine
         Operation
      TRANSPORTATION
         Loading and Unloading
         Shipping the Machine
      TOWING
         Safety Rules For Towing
      LIFTING OBJECTS WITH BUCKET
         Safety Rules For Lifting Objects
      SAFETY MAINTENANCE INFORMATION
         Warning Tag
         Keep Work Place Clean And Tidy
         Select Suitable Place For Inspection And Maintenance
         Only Authorized Personnel
         Appoint Leader When Working With Others
         Stop Engine Before Carrying Out Maintenance
         Precautions When Working At High Places
         Two Workers For Maintenance When Engine Is Running
         Attachments
         Work On Machine
         Work Under The Machine
         Proper Tools
         Battery Disconnect Switch
         Removing Battery Terminals
         Welding
         Battery
         When Using Hammer
         Precautions With High-temperature Coolant
         Precautions With High-temperature Oil
         Safety Rules For High-pressure Oil
         Precaution For High Voltage
         Noise
         Safety First When Using High-pressure Grease To Adjust Track Tension
         Do Not Disassemble Recoil Springs
         Accumulator
         Handling Gas Spring
         Compressed Air
         Air Conditioner Maintenance
         Disposal of Waste Materials
         Select Window Washer Fluid
         Personnel
         Periodic Replacement Of Safety Critical Parts
   OPERATION
      MACHINE VIEW ILLUSTRATIONS
         Overall Machine View
         General View of Cab
      CONTROLS AND GAUGES
         Machine Monitor
      EXPLANATION OF COMPONENTS
         Machine Monitor
         Monitor Setting
      SWITCHES
         Starting Switch
         Fuel Control Dial
         Cigarette Lighter
         Swing Lock Switch
         Lamp Switch
         Horn Switch
         One Touch Power Max. Switch
         Room Lamp Switch
         Emergency Pump Drive Switch
         Swing Brake Cancel Switch
         Ceiling Window Wiper Switch
         Seat Heater Switch
         Engine Shutdown Secondary Switch
      CONTROL LEVERS AND PEDALS
         Lock Lever
         Travel Levers
         Work Equipment Control Lever
      ROOF WINDOW
      WINDSHIELD
      EMERGENCY ESCAPE HAMMER
      DOOR LOCK
      CAB DOOR HINGE
      ENGINE HOOD
         When Opening
         When Closing
      CAPS AND COVERS WITH LOCK
         Open and Close Caps with Lock
         Open and Close Covers with Lock
         Lock and Unlock Engine Hood
         Lock and Unlock Cab Door
      DRINK BOX
      MAGAZINE BOX
      CUP HOLDER
      ASHTRAY
      AIR CONDITIONER CONTROLS
         Air Conditioner Control Panel
         Method of Operation
         Rules for Using Air Conditioner
         Air Conditioner Maintenance
      RADIO
         Control Panel
         Operation Method
      AUXILIARY ELECTRIC POWER
         24 V Power Source
         12 V Power Source
      FUSE
      FUSIBLE LINK
      TOOL BOX
      GREASE GUN HOLDER
      FIRE EXTINGUISHER
      BATTERY DISCONNECT SWITCH
      SYSTEM OPERATING LAMP
      HANDLING KOMATSU DIESEL PARTICULATE FILTER (KDPF)
         Operation Procedure of Manual Stationary Regeneration
      HANDLING MACHINES EQUIPPED WITH KOMTRAX
         Precautions
         OBSERVE APPLICABLE LAWS AND REGULATIONS, EXEMPTION
      MACHINE OPERATIONS AND CONTROLS
         Before Starting Engine
         Seat Belt Inspection
         Seat Belt
         Operations and Checks Before Starting Engine
      STARTING ENGINE
         Turbo Protect Function
      AFTER STARTING ENGINE
         Engine Warm Up
         Hydraulic System Warm-Up
         Operation After Completion Of Warming-Up Operation
      STOPPING THE ENGINE
      MACHINE OPERATION
         Preparations for Moving the Machine
         Moving Machine Forward
         Moving Machine Backward
         Stopping Machine
      STEERING THE MACHINE
         Steering
      SWINGING
      WORK EQUIPMENT CONTROLS AND OPERATIONS
      WORKING MODE
         Working Mode Switch
         One-Touch Power Max. Switch
      PROHIBITED OPERATIONS
      GENERAL OPERATION INFORMATION
         Traveling
         High Speed Travel
         Permissible Water Depth
      TRAVELING ON SLOPES
      ESCAPE FROM MUD
         Track on One Side Stuck
         Tracks on Both Sides Stuck
      RECOMMENDED APPLICATIONS
         Backhoe Work
         Shovel Work
         Ditching Work
         Loading Work
      BUCKET REPLACEMENT AND INVERSION
         Replacement
         Inversion
      PARKING MACHINE
      MACHINE INSPECTION AFTER DAILY WORK
      LOCKING
      TRANSPORTATION
         Transportation Procedure
         Loading And Unloading With Trailer
      LONG DISTANCE TRANSPORT MODE
         Normal Mode Display
         Long Distance Transport Mode Display
      LIFTING MACHINE
         Standard Specification Machines
      COLD WEATHER OPERATION
         Cold Weather Operation Information
      AFTER DAILY WORK COMPLETION
      AFTER COLD WEATHER SEASON
      LONG TERM STORAGE
         Before Storage
         During Storage
         After Storage
         Starting Machine After Long-term Storage
      TROUBLES AND ACTIONS
         Running Out Of Fuel
         Phenomena That Are Not Failures
         Towing The Machine
         Lightweight Towing Hole
         Severe Job Condition
         Discharged Battery
      OTHER TROUBLE
         Electrical System
         Chassis
         Engine
         Electronic Control System
   MAINTENANCE
      MAINTENANCE INFORMATION
      OUTLINE OF SERVICE
         Handling Oil, Fuel, Coolant, And Performing Oil Clinic
         Electric System Maintenance
      WEAR PARTS
         Wear Parts List
      RECOMMENDED FUEL, COOLANT, AND LUBRICANT
         Lubrication Chart
         Fuel, Coolant, and Lubricants to Match the Ambient Temperature
         KDPF (Komatsu Diesel Particulate Filter)
         Recommended Brands, Recommended Quality For Products Other Than Komatsu Genuine Oil
      TORQUE SPECIFICATIONS
         Torque List
      SAFETY CRITICAL PARTS
         Safety Critical Parts List
      MAINTENANCE SCHEDULE
         Maintenance Schedule Table
         Maintenance Interval For Hydraulic Breaker
      MAINTENANCE PROCEDURE
         Initial 250 Hours Maintenance (Only After The First 250 Hours)
         When Required
         Check Before Starting
         Every 100 Hours Maintenance
         Every 250 Hours Maintenance
         Every 500 Hours Maintenance
         Every 1000 Hours Maintenance
         Every 2000 Hours Maintenance
         Every 4000 Hours Maintenance
         Every 4500 Hours Maintenance
         Every 5000 Hours Maintenance
         Every 8000 Hours Maintenance
   SPECIFICATIONS
      SPECIFICATIONS
   OPTIONS, ATTACHMENTS
      GENERAL PRECAUTIONS FOR SAFETY
         Precautions When Selecting
         Read The Operation and Maintenance Manual Thoroughly
         Precautions When Removing Or Installing
         Precautions When Using
      BUCKET WITH HOOK
         Hook Condition
         Prohibited Operations
      CHANGING DIRECTION OF THE MACHINE
         Straight Travel (Option)
      CHANGING MACHINE CONTROL PATTERN
         Control Pattern Change Procedure
      MACHINE READY FOR ATTACHMENT
         Locations
      HYDRAULIC CIRCUIT
         Switching Hydraulic Circuit
         Hydraulic Circuit Connection
         Oil Flow Path
         Replace Additional Breaker Filter Element
         Replace Additional Breaker Pilot Filter Element
      ATTACHMENT REMOVAL AND INSTALLATION
         Attachment Removal
         Attachment Installation
      ATTACHMENT OPERATIONS
         When Using Breaker
         When Using General Attachment Such as Crusher
      LONG TERM STORAGE
         Specifications
         Attachment Guide
         Attachment Combinations
      TRACK SHOES SELECTION
      BUCKET TEETH SELECTION
         Selection Guide for Horizontal or Vertical Pin Type Tooth
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER
         Check Road Liner
         Handling Trapezoidal Bucket
         Digging Work
      HANDLING EXTENSION ARM
      HANDLING CLAMSHELL BUCKET
      RECOMMENDED ATTACHMENT OPERATIONS
         Hydraulic Breaker
         Prohibited Usage