Komatsu PC1000-1, PC1000LC-1 and PC1000SE-1 Crawler Excavators (Japan) Field Assembly Manual (SEAWD021N0103)

Illustrated factory Field Assembly Manual for Komatsu Crawler Excavators Models PC1000-1, PC1000LC-1 and PC1000SE-1.

This manual will assist you in for your crawler excavator.
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Covered Models (Japan):
   PC1000-1 (SN: 10001-)
   PC1000LC-1 (SN: 10001-)
   PC1000SE-1 (SN: 10001-)

Format: PDF, 180 pages
Language: English
Table of Contents:
   A. GENERAL
      A-1: BEFORE ASSEMBLY
      A-2: LIST OF PARTS SENT INDIVIDUALLY
      A-3: POINTS REGARDING LOCAL ASSEMBLY
      A-4: PRECAUTIONS WHEN ASSEMBLING, TIGHTENING TORQUE OF BOLTS, SCREWS AND TAPER SEAL HOSES
      A-5: TABLE OF TOOLS FOR LOCAL ASSEMBLY
      A-6: PLACE TO SET (UNLOAD) EACH UNIT
   B. ASSEMBLY OF MACHINE (PART I)
      B-1: INSTALLATION OF LEFT, RIGHT TRACK FRAMES
      B-2: INSTALLATION OF TRAVEL PIPING
      B-3: EXCHAING RETURN FILTER (STANDARD PART - SPECIAL FLUSHING PART)
      B-4: CHECK OF OIL AND WATER LEVELS
      B-5: CHECK CENTRAL MONITOR
      B-6: BLEEDING AIR FROM HYDRAULIC PUMP, SWING PUMP
      B-7: FLUSHING TRAVEL CIRCUIT
      B-8: INSTALLATION OF TRAVEL PIPING
   C. ASSEMBLY OF MACHINE (PART II)
      C-1: INSTALLATION OF LEFT SIDE STEP
      C-2: INSTALLATION OF STEP
      C-3: INSTALLATION OF HANDRAIL
      C-4: INSTALLATION OF STEP (ONLY WHEN INSTALLING HIGH CAB)
      C-5: INSTALLATION OF OPERATOR'S CAB ASSEMBLY
      C-6: CONNECTION OF ELECTRICAL COMPONENTS IN OPERATOR'S CAB (ONLY WHEN INSTALLING HIGH CAB)
      C-7: INSTALLATION OF AIR CONDITIONER (ONLY WHEN INSTALLING HIGH CAB)
      C-8: INSTALLATION OF OPERATOR'S SEAT ASSEMBLY (ONLY WHEN INSTALLING HIGH CAB)
      C-9: INSTALLATION OF ADDITIONAL REAR VIEW MIRROR (OPTION)
      C-10: INSTALLATION OF FOPS (OPTION)
      C-11: INSTALLATION OF MUFFLER TAIL PIPE
      C-12: INSTALLATION OF COUNTERWEIGHT ASSEMBLY
      C-13: EXCHANGING RETURN FILTER (STANDARD PART - SPECIAL FLUSHING PART)
      C-14: CHECK OF OIL AND WATER LEVELS
      C-15: CHECK CENTRAL MONITOR (CARRY OUT ONLY WHEN MACHINE IS DIVIDED INTO THREE PARTS FOR TRANSPORTATION)
      C-16: BLEEDING AIR FROM TRAVEL MOTOR CIRCUIT
      C-17: BLEEDING AIR FROM HYDRAULIC IDLER CUSHION CIRCUIT
      C-18: ADJUSTMENT OF HYDRAULIC IDLER CUSHION CYLINDER
      C-19: ADJUSTING TRACK TENSION
   D. PROCEDURE FOR ASSEMBLY OF WORK EQUIPMENT (BACKHOE SPECIFICATION)
      D-1: ASSEMBLY OF BOOM ASSEMBLY
      D-2: RELEASING PRESSURE FROM HYDRAULIC CIRCUIT
      D-3: WORK EQUIPMENT PIPING (BETWEEN CHASSIS AND BOOM) (BETWEEN CHASSIS AND BOOM CYLINDER)
      D-4: FLUSHING WORK EQUIPMENT PIPING
      D-5: INSTALLATION OF BOOM CYLINDER FOOT PIN
      D-6: INSTALLING BOOM CYLINDER HOSES
      D-7: INSTALLATION OF BOOM CYLINDER TOP PIN
      D-8: INSTALLATION OF ARM CYLINDER FOOT PIN
      D-9: WORK EQUIPMENT PIPING (ARM CYLINDER)
      D-10: INSTALLATION OF ARM AND ARM CYLINDER TOP PIN
      D-11: WORK EQUIPMENT PIPING (BOOM-BUCKET CYLINDER)
      D-12: ASSEMBLY OF BUCKET ASSEMBLY
      D-13: MAINTENANCE STANDARD
      D-14: INSTALLATION OF WORK EQUIPMENT GREASE PIPING
      D-15: INSTALLATION OF WORK EQUIPMENT WIRING AND WORK EQUIPMENT HOSE CLAMPS
      D-16: BLEEDING AIR FROM CYLINDER
      D-17: CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
   E. PROCEDURE FOR ASSEMBLY OF WORK EQUIPMENT (FRONT LOADING SHOVEL SPECIFICATION)
      E-1: INSTALLATION OF ARM CYLINDER FOOT PIN
      E-2: CONNECTION OF BOOM AND ARM
      E-3: INSTALLATION OF ARM CYLINDER TOP PIN
      E-4: INSTALLATION OF BUCKET CYLINDER FOOT PIN
      E-5: CONNECTION OF LINK AND BUCKET CYLINDER TOP PIN
      E-6: ASSEMBLY OF BOOM ASSEMBLY
      E-7: RELEASING PRESSURE FROM HYDRAULIC CIRCUIT
      E-8: WORK EQUIPMENT PIPING (BETWEEN CHASSIS AND BOOM)
      E-9: WORK EQUIPMENT PIPING
      E-10: FLUSHING WORK EQUIPMENT PIPING
      E-11: INSTALLATION OF BOOM CYLINDER FOOT PIN
      E-12: INSTALLATION OF BOOM CYLINDER HOSES
      E-13: INSTALLATION OF BOOM CYLINDER TOP PIN
      E-14: INSTALLATION OF ARM CYLINDER HOSES
      E-15: INSTALLATION OF BUCKET CYLINDER PIPING
      E-16: INSTALLATION OF BOTTOM DUMP CYLINDER PIPING
      E-17: INSTALLATION OF BUCKET ASSEMBLY
      E-18: MAINTENANCE STANDARD
      E-19: INSTALLATION OF BOTTOM DUMP CYLINDER PIPING
      E-20: INSTALLATION OF WORK EQUIPMENT PIPING CLAMPS
      E-21: INSTALLATION OF WORKING LAMP
      E:22: INSTALLATION OF WORK EQUIPMENT GREASE PIPING
      E-23: BLEEDING AIR FROM WORK EQUIPMENT CIRCUIT
      E-24: CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
      E-25: INSTALLATION OF BOOM FOOT POTENTIOMETER
      E-26: INSTALLATION AND ADJUSTMENT OF BOOM TOP POTENTIOMETER (BOOM - ARM JOINT)
      E-27: INSTALLATION OF CLAMPS AND COVER FOR BOOM FOOT POTENTIOMETER
      E-28: INSTALLATION OF CLAMPS AND COVER FOR BOOM TOP POTENTIOMETER
      E-29: ADJUSTMENT OF WORK EQUIPMENT CONTROLLER (FOR AUTOMATIC CONTROL OF LOADING SHOVEL)
   F. ASSEMBLY OF MACHINE (PART III)
      F-1: EXTENDING TRACK FRAME GAUGE WIDTH (ONLY WHEN DIVIDED INTO THREE PARTS FOR TRANSPORTATION)
      F-2: INSTALLATION OF TRAVEL PIPING COVERS
   G. CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY
   H. PCIOOO-1 55°C AUSTRALIA SPECIFICATION
   APPENDIX
      FIELD ASSEMBLY INSPECTION REPORT