Komatsu PC80MR-3 (SN from F00003) Crawler Excavators (Italy) Operate and Maintenance manual (WEAM009700)

Illustrated factory Operate and Maintenance manual for Komatsu Crawler Excavators Models PC80MR-3.

This manual will assist you in operating, and maintaining for your crawler excavator.
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Covered Models (Italy):
   PC80MR-3 (SN: F00003-)

Format: PDF, 302 pages
Language: English
Table of Contents:
   FOREWORD
   INFORMATION ON SAFETY
   INTRODUCTION
      INTENDED USE OF THE MACHINE
      IMPROPER OR UNAUTHORIZED USES
      RUNNING-IN
      POSITIONS AND DIRECTIONS OF THE MACHINE
   PRODUCT IDENTIFICATION
      MACHINE SERIAL NUMBER
      MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
      ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
      TRAVEL REDUCTION GEAR SERIAL NUMBER
      SWING REDUCTION GEAR SERIAL NUMBER
      CAB SERIAL NUMBER
      SERIAL NUMBERS AND DEALER’S ADDRESS
   KOMTRAX SYSTEM
      GENERAL PRECAUTIONS
   TABLE OF CONTENTS
   SAFETY, NOISE AND VIBRATION PLATES
      POSITION OF THE SAFETY PLATES
      PICTOGRAMS AND RELEVANT MEANINGS
      POSITION OF THE NOISE PLATES
      VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
   GENERAL PRECAUTIONS
      SAFETY RULES
      HOW TO BEHAVE IN CASE OF ANOMALIES
      CLOTHING AND PERSONAL PROTECTION ITEMS
      FIRE EXTINGUISHERS AND FIRST AID KIT
      SAFETY DEVICES AND GUARDS
      CLEANING THE MACHINE
      INSIDE OF THE CAB
      LEAVING THE OPERATOR SEAT
      GETTING ON AND OFF THE MACHINE
      IT IS FORBIDDEN TO CLIMB ON THE EQUIPMENT
      ARTICULATED PARTS
      PREVENTING BURNS
      PREVENTING FIRES DUE TO FUEL AND OIL
      HOW TO BEHAVE IN CASE OF FIRE
      DETERGENT FOR THE WINDOWS
      PROTECTION AGAINST FALLING OBJECTS, FLYING OBJECTS, FOREIGN BODIES
      PRECAUTIONS CONCERNING THE EQUIPMENT
      COMBINING THE WORK EQUIPMENT
      WORK LIGHT AND CAB LIGHTS
      CAB WINDOWS
      PRECAUTIONS CONCERNING THE CAB STRUCTURE
      UNAUTHORIZED MODIFICATIONS
      SAFETY AT THE WORKPLACE
      WORKING ON LOOSE GROUND
      PREVENTING ELECTROCUTION
      VISIBILITY
      ROOM VENTILATION
      CHECKING THE SIGNALS OF THE SIGNALMAN AND THE FIXED SIGNS
      HAND SIGNALS
      EMERGENCY EXIT
      PREVENTING DAMAGE DUE TO ASBESTOS POWDER
   PRECAUTIONS FOR USE
      BEFORE STARTING THE ENGINE
      PRECAUTIONS TO BE TAKEN WHEN WORKING
      TRANSPORTING THE MACHINE
      BATTERY
      REMOVAL
   PRECAUTIONS FOR MAINTENANCE
      WARNING PLATES
      KEEP THE WORK PLACE CLEAN AND ORDERLY
      APPOINT A SUPERVISOR WHEN WORKING WITH OTHER PEOPLE
      STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
      MAINTENANCE OPERATIONS TO BE CARRIED OUT WITH THE ENGINE RUNNING REQUIRE THE PRESENCE OF TWO OPERATORS
      TOOLS
      HYDRAULIC ACCUMULATOR
      MAINTENANCE STAFF
      EQUIPMENT
      WORKING UNDER THE MACHINE
      NOISE
      PRECAUTIONS TO BE TAKEN WHEN USING THE HAMMER
      REPAIR WELDS
      RULES TO BE FOLLOWED WHEN REFUELLING OR ADDING OIL
      CHECKING THE COOLANT LEVEL IN THE RADIATOR
      USING LAMPS
      PRECAUTIONS TO BE TAKEN WHEN HANDLING THE BATTERY AND THE ALTERNATOR
      PRECAUTIONS CONCERNING THE STARTER
      PRECAUTIONS TO BE TAKEN WHEN USING HIGH-PRESSURE GREASE TO ADJUST THE TRACK TENSION
      DO NOT REMOVE THE SHOCK ABSORBING SPRING FROM THE SHOCK ABSORBER UNIT
      PRECAUTIONS TO BE TAKEN WHEN HANDLING HIGH-PRESSURE OIL
      HANDLING HIGH-PRESSURE HOSES
      PRECAUTIONS FOR MAINTENANCE OPERATIONS AT HIGH TEMPERATURES AND HIGH PRESSURE
      COOLING FAN AND BELT
      WASTE MATERIALS
      SERVICING THE AIR CONDITIONER
      COMPRESSED AIR
      PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
      PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
      PRECAUTIONS TO BE TAKEN WHEN USING SYNTHETIC BIODEGRADABLE OIL TYPE HEES
   DESCRIPTION AND USE OF THE MACHINE
      GENERAL VIEW OF THE MACHINE WITH MONOBOOM
      GENERAL VIEW OF THE MACHINE WITH TWO-PIECE BOOM
      CONTROLS AND INDICATORS
   INSTRUMENTS AND CONTROLS
      DASHBOARD
      SWITCHES AND PUSH BUTTONS
      CONTROL LEVERS AND PEDALS
      CAB
      COVERS WITH LOCK
      ENGINE HOOD
      TANK COVER
      FUSES AND RELAY
      CONTROLLER
      VENTILATION AND HEATING
      AIR CONDITIONER (if installed)
      TECHNICAL DOCUMENTATION COMPARTMENT
      TOOL BOX
      GREASING PUMP SUPPORT
      ASHTRAY
      FIRE EXTINGUISHERS
      FIRST AID KIT
   USE OF THE MACHINE
      CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
      DAILY CHECKS
      ADJUSTMENTS
      SEAT BELT
      OPERATIONAL CHECKS
      STARTING THE ENGINE
      AFTER STARTING THE ENGINE
      STOPPING THE ENGINE
      CHECKS TO BE CARRIED OUT AFTER STOPPING THE ENGINE
      OPERATING THE MACHINE
      STEERING THE MACHINE
      SWINGING THE TURRET
      WORK EQUIPMENT CONTROLS AND FUNCTIONS
      WORK MODE
      UNAUTHORIZED OPERATIONS
      IGENERAL INFORMATION ON THE OPERATION OF THE MACHINE
      MOVING ON SLOPES
      GETTING THE MACHINE OUT OF MUD
      OPERATIONS THAT CAN BE PERFORMED WITH THE HYDRAULIC EXCAVATOR
      CHANGING THE BUCKET
      PARKING THE MACHINE
      CHECKS TO BE CARRIED OUT ON THE MACHINE AT THE END OF THE WORK DAY
      LOCKING THE MACHINE
      ROAD LINERS AND RUBBER TRACKS
   TRANSPORTING THE MACHINE
      TRANSPORT PROCEDURE
      LOADING AND UNLOADING THE MACHINE
      HOW TO LIFT THE MACHINE
   USING THE MACHINE IN COLD CLIMATES
      PRECAUTIONS TO BE TAKEN WHEN USING THE MACHINE IN THE COLD SEASON
      AT THE END OF THE WORK DAY
      AT THE END OF THE COLD SEASON
   LONG PERIODS OF INACTIVITY
      BEFORE A PERIOD OF INACTIVITY
      DURING A PERIOD OF INACTIVITY
      AFTER A PERIOD OF INACTIVITY
   TROUBLESHOOTING
      IF FUEL RUNS OUT COMPLETELY
      OCCURRENCES THAT ARE NOT FAILURES
      REMOVING THE MACHINE
      DEMANDING OPERATING CONDITIONS
      IF THE BATTERY IS DOWN
      REMOVING AND INSTALLING THE BATTERY
      CHARGING THE BATTERY
      STARTING WITH BOOSTER CABLES
      LOWERING THE WORK EQUIPMENT WHEN THE ENGINE STOPS BECAUSE OF A FAILURE
      OTHER TROUBLES
   GUIDE TO MAINTENANCE
   MAINTENANCE NOTES
      OIL, FUEL AND COOLANT
      NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM
      NOTES ON THE MAINTENANCE OF THE HYDRAULIC SYSTEM
      MAINTENANCE NOTES REGARDING LUBRICATION
   PARTS SUBJECT TO WEAR
      LIST OF THE PARTS SUBJECT TO WEAR
   FUEL, COOLANT AND LUBRICANTS
      COOLANT
      APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
   TIGHTENING TORQUES
      STANDARD TIGHTENING TORQUES FOR SCREWS AND NUTS
      STANDARD TIGHTENING TORQUES FOR HOSES WITH ORFS
   LUBRICATION
      LUBRICATION DIAGRAM
   PERIODICAL CHANGE OF SAFETY-RELATED COMPONENTS
      SAFETY-RELATED PARTS
   MAINTENANCE PLAN
      MAINTENANCE PLAN
      MAINTENANCE INTERVALS IN CASE OF USE OF THE HYDRAULIC BREAKER
   MAINTENANCE PROCEDURES
      WHEN REQUIRED
      CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
      MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION (Only for machines in which synthetic biodegradable oil type HEES is used)
      MAINTENANCE EVERY 50 HOURS OF OPERATION
      MAINTENANCE EVERY 100 HOURS OF OPERATION
      MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
      MAINTENANCE EVERY 250 HOURS OF OPERATION
      MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines in which synthetic biodegradable oil type HEES is used)
      MAINTENANCE EVERY 500 HOURS OF OPERATION
      MAINTENANCE EVERY 1000 HOURS OF OPERATION
      MAINTENANCE EVERY 2000 HOURS OF OPERATION
      MAINTENANCE EVERY 4000 HOURS OF OPERATION
      MAINTENANCE EVERY 5000 HOURS OF OPERATION
   TECHNICAL DATA
   LIFTING CAPACITIES
      LIFTING CAPACITIES WITH MONOBOOM
   AUTHORIZED OPTIONAL EQUIPMENT
      PRECAUTIONS REGARDING SAFETY
      PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
      AUTHORISED TOOLS CHARACTERISTICS
   ARRANGEMENT FOR THE INSTALLATION OF THE DEMOLITION HAMMER
      DESCRIPTION AND CONTROL
      USE OF THE DEMOLITION HAMMER AND RULES TO BE OBSERVED
      INSTALLING AND REMOVING THE DEMOLITION HAMMER
      MAINTENANCE
   ARRANGEMENT FOR THE INSTALLATION OF THE CLAMSHELL BUCKET SWING SYSTEM (second hydraulic line)
   ARRANGEMENT FOR THE INSTALLATION OF THE BUCKET QUICK COUPLING SYSTEM (Third hydraulic line)
   INSTALLING AND REMOVING THE ADDITIONAL COUNTERWEIGHT