Komatsu PC1800-6 (SN: 10011, 11002-) Crawler Excavators (Japan) Field Assembly Manual (GEN00016-01)

Illustrated factory Field Assembly Manual for Komatsu Crawler Excavators Models PC1800-6.

This manual will assist you in for your crawler excavator.
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Covered Models (Japan):
   PC1800-6 (SN: 10011; 11002-)

Format: PDF, 373 pages
Language: English
Table of Contents:
   GENERAL
      SPECIFICATIONS
      POINTS REGARDING LOCAL ASSEMBLY
      BOLT TIGHTENING TORQUE AND BOLT TIGHTENING TOOLS
      SEPARATE UNITS
      LIST OF PARTS SENT INDIVIDUALLY
      ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
      KIT LAYOUT DIAGRAM
      TOOLS AND EQUIPMENT TO BE USED
   COMPONENTS TO BE ASSEMBLED IN HARBOR
      COOLING SUB ASS`Y
      FUEL TANK SUB ASS`Y
      HYDRAULIC TANK SUB ASS`Y
      SUCTION TUBE SUB ASS`Y
      OIL COOLER LINE
      SWING MACHINERY SUB ASS’Y
      HOOD (SMALL) SUB ASS’Y
      RIGHT SIDE DOOR SUB ASS’Y
      RIGHT SIDE DUCT SUB ASS’Y
      PARTITION COVER
      MUFFLER COVER
      BATTERY CASE SUB ASS’Y
   A. ASSEMBY OF CHASSIS
      A-1: ASSEMBLY OF TRACK FRAME AND AXLE
      A-2: TRAVEL MOTOR PIPING
      A-3: IDLER CUSHION CYLINDER PIPING
      A-4: INSTALLATION OF TRAVEL MOTOR GUARD
      A-5: FILLING SWING CIRCLE WITH GREASE
      A-6: ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY
      A-7: SWIVEL TRAVEL PIPING
      A-8: SWING CIRCLE GREASE TUBE PIPING
      A-9: INSTALLATION OF LEFT AND RIGHT LADDERS
      A-10: INSTALLATION OF LEFT CATWALK (STD)
      A-11: INSATLLATION OF RIGHT CATWALK
      A-12: INSATLLATION OF CATWALK, HANDRAIL BESIDE OPERATOR`S CAB
      A-13: INSTALLATION OF OPERATOR`S CAB LADDER
      A-14: INSTALLSTION OF OPERATOR`S CAB HANDRAIL
      A-16: INSTALLSTION OF HANDRAIL AT REAR OF OPERATOR`S CAB
      A-18: OPERATOR`S CAB FRONT FRAME, HANDRAIL
      A-20: RIGHT DECK HANDRAIL
      A-21: INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
      A-22: INSTALLATION OF COUNTERWEIGHT
      A-23: INSTALLATION OF COUNTERWEIGHT LADDERS (LEFT AND RIGHT)
      A-24: INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK, COUNTERWEIGHT
      A-25: INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
      A-26: INSTALLATION OF GREASE REEL, HOSE, BRACKET
      A-27: INSTALLATION OF LEFT CAB BASE ASSEMBLY
      A-28: INSTALLATION OF OPERATOR`S CAB ASSEMBLY
      A-29: INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATOR`S CAB
      A-30: INSTALLATION OF UPPER HANDRAIL OF LEFT-HAND DOOR COVER
      A-31: HANDRAILS ABOVE THE RH DOOR AND BAOVE THE HYDRAULIC OIL TANK
      A-32: EMERGENCY STOP SWITCH, FUEL CUT LEVER
      A-33: HANDRAIL ABOVE THE RADIATOR
      A-34: CONNECTION OF HYDRAULIC PIPING OPERATOR`S CAB ASSEMBLY
      A-35: CONNECTION OF WINDOW WASHER HOSE OF OPERATOR`S CAB ASSEMBLY
      A-36: CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY
      A-37: CONNECTION OF GREASE PIPING OF OPERATION`S CAB ASSEMBLY
      A-38: CONNECTION OF WIRING HAMESS IN CAB BASE
      A-39: PIPING OF AIR CONDITIONER DISCHARGE HOSE
      A-40: INSTALLATION OF HEAD GUARD
      A-41: INSTALLATION OF ORBCOMM ANTENNA
      A-42: CONNECTION OF BATTERY CABLE
      A-43: START ENGINE
      A-44: FINAL TIGHTENING OF SWING CIRCLE MOUNTING BOLTS
      A-45: PARTS TO BE TOUCHED UP AFTER FIELD ASSEMBLY
      L-1: INSTALLATION OF LEFT-HAND CATWALK AND POWER-ASSISTED LADDER
   C. PC1800 INSTALLATION OF BACKHOE WORK EQUIPMENT
      C-1: INSTALLATION OF BOOM CYLINDER TO CHASSIS
      C-2: INSTALLATION OF BOOM CYLINDER PIPING
      C-3: BLEEDING AIR FROM BOOM CYLINDER
      C-4: BOOM SUB-ASSEMBLY
      C-5: INSTALLATION OF BOOM ASSEMBLY
      C-6: INSTALLATION OF BOOM CYLINDER TOP PIN
      C-7: CONNECTION OF ARM ASSEMBLY TO BOOM
      C-8: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
      C-9: INSATLLATION OF ARM CYLINDER TOP PIN
      C-10: BLEEDING AIR FROM ARM CYLINDER
      C-11: INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM
      C-12: CONNECTION OF GREASE PIPING
      C-13: CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
      C-14: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
      C-16: CONNECTION OF BUCKET ASSEMBLY TO ARM
      C-17: INSTALLATIPN OF BUCKET LINK
      C-18: BLEEDING AIR FROM BUCKET CYLINDER
   ASSEMBLY MANUAL FOR LOADING SHOVEL WORK EQUIPMENT
      LS-1: INSTALLATION OF ARM CYLINDER TUBES AND HOSES
      LS-2: INSTALLATION OF BUCKET HOSES
      LS-3: INSTALLATION OF BOTTOM DUMP HOSES AND TUBES
      LS-4: INSTALLATION OF PILOT SOLENOID VALVE
      LS-5: INSTALLATION OF BOTTOM PRIORITY VALVE
      LS-6: INSTALLATION OF ARM PILOT DRAIN CIRCUIT
      LS-7: INSTALLATION OF CONTROL PARTS
      LS-8: INSTALLATION OF HORN SWITCH
      LS-9: CHANGE OF ARM PILOT PIPING
      LS-10: REMOVAL OF BOOM FOOT HANDRAIL
      LS-11: INSTALLATION OF ARM CYLINDER BOTTOM PARTS
      LS-12: INSTALLATION OF BOOM CYLINDER TO MACHINE BODY
      LS-13: INSTALLATION OF BOOM CYLINDER PIPING
      LS-14: INSTALLATION OF BOOM ASSEMBLY
      LS-15: INSTALLATION OF BOOM CYLINDER HEAD PINS
      LS-16: INSTALLATION OF GREASE FEED HOSE BETWEEN MACHINE BODY AND BOOM
      LS-17: INSTALLATION OF BUCKET CYLINDER ASSEMBLY
      LS-18: INSTALLATION OF ARM ASSEMBLY
      LS-19: INSTALLATION OF ARM CYLINDER ASSEMBLY
      LS-20: INSTALLATION OF HOSES BETWEEN BOOM AND ARM
      LS-21: INSATLLATION OF BUCKET CYLINDER HOSES
      LS-22: INSTALLATION OF GREASE FEED HOSE OF BUCKET CYLINDER
      LS-23: INSTALLATION OF BUCKET ASSEMBLY
      LS-24: INSTALLATION OF BOTTOM DUMP HOSE AND GREASE FEED HOSE BETWEEN ARM AND BUCKET
   M. INSPECTION AND SERVICING PROCEDURES AFTER FINNISHING ALL THE ASSEMBLY AND INSTALLATION WORKS
      M-1: 1. INSPECTING THE OIL LEVEL AND WATER LEVEL IN RESPECTIVE SECTIONS AND REFILLING THEM
      M-1: 2. SELECTION OF THE APPROPRIATE FUEL TYPE AND LUBRICATING OIL TYPE FITTING TO THE ATMOSPHERIC TEMPERATURE RANGE
      M-2: FLUSHING OF HYDRAULIC CIRCUIT
      M-3: RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT
   INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
   SETTING PROCEDURES FOR REPLACING VHMS CONTROLLER
   FIELD ASSEMBLY INSPECTION REPORT