








$25.00
Generation
1Language
EnglishModel of Truck
PC3000-1Region
GermanyTruck Class
PC3000Illustrated factory Workshop Manual for Komatsu Crawler Excavators Models PC3000-1.
This manual will assist you in diagnosing, repairing, and adjusting for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models (Germany):
PC3000-1 (SN: 6225)
Format: PDF, 441 pages
Language: English
Table of Contents:
MAIN ASSEMBLY GROUPS
TABLE OF CONTENTS
GENERAL LAYOUT
DRIVE
CONTROL BLOCKS, SWING GEAR
UNDERCARRIAGE, TRAVEL DRIVE
DRIVER`S CAB
DRIVE
TABLE OF CONTENTS
PRIME DRIVE ASSEMBLY
ENGINE MOUNTS
FAN DRIVE AND COOLER ASSY.
COUPLING
AIR FILTER
PUMP DISTRIBUTOR GEAR
SPLING LUBRICATION
GEAT LUBRICATION
LOCATION OF THE PUMPS, DRIVE SPEEDS AND FLOW RATES
HYDRAULIC OIL TANK
TABLE OF CONTENTS
MAIN OIL TANK
RETURN AND LEAK OIL FILTER
BREATHER FILTER
LOCATION OF PRESSURE SWITCHES AND SENSORS
HYDRAULIC OIL COOLING
TABLE OF CONTENTS
GENERAL
HYDRAULIC OIL COOLING CIRCUIT
ADJUSTMENTS
FAN DRIVE
PRESSURE RELIEF VALVE AND SOLENOID VALVE
AXIAL PISTON PUMP
ADJUSTMENTS
FUNCTION CHECK FOR RPM-CONTROL
CONTROLLING
TABLE OF CONTENTS
PILOT PRESSURE SUPPLY
CHECKS AND ADJUSTMENTS OF PILOT PRESSURE
CHECKING THE ACCUMULATOR FUNCTION
TRAVEL PARKING BRAKE
FUNCTION CHECK OF TRAVEL PARKING BRAKE
SWING PARKING (HOUSE) BRAKE
COMPONENTS
TABLE OF CONTENTS
DISTRIBUTOR MANIFOLD
RESTRICTOR BLOCK WITH PRESSURE RELIEF VALVE
ANTI CAVITATION VALVE BLOCK
PROPORTIONAL SOLENOID VALVE
PRESSURE FILTER
CONTROL BLOCKS
TRAVEL BRAKE VALVE
PRESSURE REDUCING VALVE
DIRECTIONAL CONTROL VALVE ("SOLENOID VALVE")
HYDRAULIC CYLINDER
AUXILIARY PUMPS (FAN DRIVE)
AUXILIARY GEAR PUMPS
SWING RING
MAIN HYDRAULIC PUMPS
TABLE OF CONTENTS
MAIN HYDRAULIC PUMP A7V / HD D
DESCRIPTION OF THE SL-BEARING
FUNCTION OF THE PUMP GOVERNOR
PUMP BEARING LUBRICATION
PUMP GOVERNOR ADJUSTMENTS
PUMP REGULATION, GENERAL
DETERMINATION OF THE PEAK POINT (CORNER VALUE)
HYDRAULIC REGULATION ADJUSTMENT, STOP GAP OPERATION
DETAILED EXLANATION FOR THE ELECTRONIC REGULATION
ADJUSTMENTS / CHECKS FOR THE ELECTRONIC REGULATION
ADJUSTING THE RPM SENSOR (MPU)
ADJUSTMENTS / CHECKS FOR THE ELL - MODULE, NOMINAL FINE TUNING
TESTING AND SETTING FOR THE COMPLETE REGULATION
CHECKS / FUNCTION TEST / FAULT FINDING AT JOB SITE
EPM - MODULE, FUNCTION AND TEST
ERM - MODULE, FUNCTION AND TEST
ELL - MODULE, FUNCTION AND TEST
TESTING THE PROPORTIONAL AMPLIFIER MODULE, A36
SIMPLIFIED TROUBLE SHOOTING OF THE ELECTRONIC CONTROL
OPERATING HYDRAULIC
TABLE OF CONTENTS
HYDRAULIC FOR ATTACHMENT CYLINDER
ADJUSTMENTS FOR ATTACHMENT CYLINDER HYDRAULIC
SWING CIRCUIT, GENERAL
SWING MOTOR
SWING GEAR AND SWING PARKING BRAKE
SWING BRAKE VALVE
SWING, FUNCTION
CHECKS AND ADJUSTMENTS
TRAVEL CIRCUIT
ROTARY DISTRIBUTOR
TRAVEL MOTOR (AXIAL PISTON MOTOR A2FM)
TRAVEL GEAR AND PARKING BRAKE
TRAVEL, FUNCTION
ADJUSTMENTS / CHECKS
HYDRAULIC TRACK TENSION SYSTEM
TABLE OF CONTENTS
HYDRAULIC TRACK TENSION SYSTEM
FUNCTION: Z 22281
PRESSURE INCREASING VALVE TYPE: MO 7010
PRESSURE RELIEF VALVE, DIRECT OPERATED TYPE: DBD S
ADJUSTMENTS / PRESSURE CHECKS
ACCESS LADDER HYDRAULIC OPERATED
TABLE OF CONTENTS
ACCESS LADDER HYDRAULIC OPERATED
CENTRAL REFILLING SYSTEM
TABLE OF CONTENTS
CENTRAL REFILLING SYSTEM
HINTS FOR THE HYDRAULIC CIRCUIT DIAGRAM
TABLE OF CONTENTS
HINTS FOR READING THE CIRCUIT DIAGRAM
LEGEND TO THE HYDRAULIC CIRCUIT DIAGRAM PC 3000, WITH DIESEL ENGINE
PRESSURE CHECK POINTS
HOW TO READ THE CIRCUIT DIAGRAM
HINTS FOR THE ELECTRIC CIRCUIT DIAGRAM
TABLE OF CONTENTS
MARKINGS OF ELECTRICAL COMPONENTS IN THE CIRCUIT DIAGRAMS
SYMBOLS
KMG CIRCUIT DIAGRAMS
EXPLANATION OF THE DRAWING CONCEPT
LOCATION OF THE MAIN TERMINAL BOXES AND SOME IMPORTANT COMPONENTS
READING A CIRCUIT DIAGRAM
ADJUSTMENTS
COMPONENT LIST
ELECTRONIC TEXT MONITORING SYSTEM
TABLE OF CONTENTS
INTRODUCTION
FUNCTION
LAYOUT OF DASH BOARD
TEXT MONITORING SYSTEM
EFD - MODULE, FUNCTION AND TROUBLE SHOOTING
Hydraulic Plan 943 208 40 - 8 Pages
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This manual will assist you in diagnosing, repairing, and adjusting for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models (Germany):
PC3000-1 (SN: 6225)
Format: PDF, 441 pages
Language: English
Table of Contents:
MAIN ASSEMBLY GROUPS
TABLE OF CONTENTS
GENERAL LAYOUT
DRIVE
CONTROL BLOCKS, SWING GEAR
UNDERCARRIAGE, TRAVEL DRIVE
DRIVER`S CAB
DRIVE
TABLE OF CONTENTS
PRIME DRIVE ASSEMBLY
ENGINE MOUNTS
FAN DRIVE AND COOLER ASSY.
COUPLING
AIR FILTER
PUMP DISTRIBUTOR GEAR
SPLING LUBRICATION
GEAT LUBRICATION
LOCATION OF THE PUMPS, DRIVE SPEEDS AND FLOW RATES
HYDRAULIC OIL TANK
TABLE OF CONTENTS
MAIN OIL TANK
RETURN AND LEAK OIL FILTER
BREATHER FILTER
LOCATION OF PRESSURE SWITCHES AND SENSORS
HYDRAULIC OIL COOLING
TABLE OF CONTENTS
GENERAL
HYDRAULIC OIL COOLING CIRCUIT
ADJUSTMENTS
FAN DRIVE
PRESSURE RELIEF VALVE AND SOLENOID VALVE
AXIAL PISTON PUMP
ADJUSTMENTS
FUNCTION CHECK FOR RPM-CONTROL
CONTROLLING
TABLE OF CONTENTS
PILOT PRESSURE SUPPLY
CHECKS AND ADJUSTMENTS OF PILOT PRESSURE
CHECKING THE ACCUMULATOR FUNCTION
TRAVEL PARKING BRAKE
FUNCTION CHECK OF TRAVEL PARKING BRAKE
SWING PARKING (HOUSE) BRAKE
COMPONENTS
TABLE OF CONTENTS
DISTRIBUTOR MANIFOLD
RESTRICTOR BLOCK WITH PRESSURE RELIEF VALVE
ANTI CAVITATION VALVE BLOCK
PROPORTIONAL SOLENOID VALVE
PRESSURE FILTER
CONTROL BLOCKS
TRAVEL BRAKE VALVE
PRESSURE REDUCING VALVE
DIRECTIONAL CONTROL VALVE ("SOLENOID VALVE")
HYDRAULIC CYLINDER
AUXILIARY PUMPS (FAN DRIVE)
AUXILIARY GEAR PUMPS
SWING RING
MAIN HYDRAULIC PUMPS
TABLE OF CONTENTS
MAIN HYDRAULIC PUMP A7V / HD D
DESCRIPTION OF THE SL-BEARING
FUNCTION OF THE PUMP GOVERNOR
PUMP BEARING LUBRICATION
PUMP GOVERNOR ADJUSTMENTS
PUMP REGULATION, GENERAL
DETERMINATION OF THE PEAK POINT (CORNER VALUE)
HYDRAULIC REGULATION ADJUSTMENT, STOP GAP OPERATION
DETAILED EXLANATION FOR THE ELECTRONIC REGULATION
ADJUSTMENTS / CHECKS FOR THE ELECTRONIC REGULATION
ADJUSTING THE RPM SENSOR (MPU)
ADJUSTMENTS / CHECKS FOR THE ELL - MODULE, NOMINAL FINE TUNING
TESTING AND SETTING FOR THE COMPLETE REGULATION
CHECKS / FUNCTION TEST / FAULT FINDING AT JOB SITE
EPM - MODULE, FUNCTION AND TEST
ERM - MODULE, FUNCTION AND TEST
ELL - MODULE, FUNCTION AND TEST
TESTING THE PROPORTIONAL AMPLIFIER MODULE, A36
SIMPLIFIED TROUBLE SHOOTING OF THE ELECTRONIC CONTROL
OPERATING HYDRAULIC
TABLE OF CONTENTS
HYDRAULIC FOR ATTACHMENT CYLINDER
ADJUSTMENTS FOR ATTACHMENT CYLINDER HYDRAULIC
SWING CIRCUIT, GENERAL
SWING MOTOR
SWING GEAR AND SWING PARKING BRAKE
SWING BRAKE VALVE
SWING, FUNCTION
CHECKS AND ADJUSTMENTS
TRAVEL CIRCUIT
ROTARY DISTRIBUTOR
TRAVEL MOTOR (AXIAL PISTON MOTOR A2FM)
TRAVEL GEAR AND PARKING BRAKE
TRAVEL, FUNCTION
ADJUSTMENTS / CHECKS
HYDRAULIC TRACK TENSION SYSTEM
TABLE OF CONTENTS
HYDRAULIC TRACK TENSION SYSTEM
FUNCTION: Z 22281
PRESSURE INCREASING VALVE TYPE: MO 7010
PRESSURE RELIEF VALVE, DIRECT OPERATED TYPE: DBD S
ADJUSTMENTS / PRESSURE CHECKS
ACCESS LADDER HYDRAULIC OPERATED
TABLE OF CONTENTS
ACCESS LADDER HYDRAULIC OPERATED
CENTRAL REFILLING SYSTEM
TABLE OF CONTENTS
CENTRAL REFILLING SYSTEM
HINTS FOR THE HYDRAULIC CIRCUIT DIAGRAM
TABLE OF CONTENTS
HINTS FOR READING THE CIRCUIT DIAGRAM
LEGEND TO THE HYDRAULIC CIRCUIT DIAGRAM PC 3000, WITH DIESEL ENGINE
PRESSURE CHECK POINTS
HOW TO READ THE CIRCUIT DIAGRAM
HINTS FOR THE ELECTRIC CIRCUIT DIAGRAM
TABLE OF CONTENTS
MARKINGS OF ELECTRICAL COMPONENTS IN THE CIRCUIT DIAGRAMS
SYMBOLS
KMG CIRCUIT DIAGRAMS
EXPLANATION OF THE DRAWING CONCEPT
LOCATION OF THE MAIN TERMINAL BOXES AND SOME IMPORTANT COMPONENTS
READING A CIRCUIT DIAGRAM
ADJUSTMENTS
COMPONENT LIST
ELECTRONIC TEXT MONITORING SYSTEM
TABLE OF CONTENTS
INTRODUCTION
FUNCTION
LAYOUT OF DASH BOARD
TEXT MONITORING SYSTEM
EFD - MODULE, FUNCTION AND TROUBLE SHOOTING
Hydraulic Plan 943 208 40 - 8 Pages
Hydraulic Plan 943 208 40 Page 1 of 8
Hydraulic Plan 943 208 40 Page 2 of 8
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General
Generation
1Language
EnglishModel of Truck
PC3000-1Region
GermanyTruck Class
PC3000Type of Document
Workshop ManualType of Truck
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