
















$25.00
Generation
6Language
EnglishModel of Truck
PC5500-6Region
GermanyTruck Class
PC5500Workshop Manual
1Wiring Diagram
1Illustrated factory set of Service Manuals for Komatsu Crawler Excavators Models PC5500-6.
This manuals will assist you in diagnosing, repairing, adjusting, and troubleshooting for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models (Germany):
PC5500-6 (SN: 15025)
The manual comprises 2 documents, including the Workshop Manual, and Wiring Diagram
1. Workshop Manual (SMPC550015025D)
Format: PDF, 802 pages
Language: English
Table of Contents:
SAFETY
FOREWORD
MAIN ASSEMBLY GROUPS
TABLE OF CONTENTS SECTION 1.0
GENERAL LAY OUT
SUPERSTRUCTURE
UNDER CARRIAGE
ATTACHMENT
DRIVE
TABLE OF CONTENTS SECTION 2.0
GENERAL LAY OUT
ENGINE AND PTO MOUNTS
COUPLING
AIR FILTER
FAN DRIVE AND RADIATOR ASSEMBLY
RADIATOR FAN DRIVE SPEED ADJUSTMENT
PUMP DISTRIBUTOR GEARBOX (PTO)
PUMP-SPLINE LUBRICATION
PTO LUBRICATION AND COOLING
HYDRAULIC PUMPS - LOCATION, DRIVE SPEED AND FLOW RATES
HYDRAULIC OIL RESERVOIR
TABLE OF CONTENTS SECTION 3.0
GENERAL LAY OUT
MAIN OIL TANK, LOCATION OF SWITCHES, SENSORS ETC.
SUCTION OIL TANK WITH STRAINERS
RETURN OIL COLLECTOR TUBE WITH STRAINER
BACK PRESSURE VALVE
RETURN AND LEAK OIL FILTER
BREATHER FILTER
HYDRAULIC OIL COOLING
TABLE OF CONTENTS SECTION 4.0
GENERAL
FUNCTION OF THE HYDRAULIC OIL COOLING CIRCUIT
ADJUSTMENT OF THE BACK PRESSURE VALVE
FAN DRIVE (TWO STAGE COOLER FAN RPM CONTROL)
PRESSURE RELIEF VALVES AND SOLENOID VALVES
FIXED DISPLACEMENT PUMP, WITH VARIABLE SETTING
RADIATOR FAN DRIVE SPEED ADJUSTMENT
CONTROLLING
TABLE OF CONTENTS SECTION 5.0
GENERAL LAY OUT
CONTROL AND FILTER PANEL LOCATION OF COMPONENTS
PILOT PRESSURE SUPPLY AND ADJUSTMENTS
REMOTE CONTROL VALVES ARRANGEMENT
FUNCTION PRINCIPLE OF THE ELECTRO-HYDRAULIC-PROPORTIONAL CONTROL
POTENTIOMETER CONTROL (LEVER, JOY STICK)
POTENTIOMETER CONTROL (PEDAL)
PROPORTIONAL AMPLIFIER MODULE, TYPE A
PROPORTIONAL AMPLIFIER MODULE, TYPE B
RAMP TIME MODULE
ADJUSTMENTS OF AMPLIFIER MODULES (GENERAL)
ADJUSTING THE AMPLIFIERS TYPE B
ADJUSTING THE AMPLIFIERS TYPE B
ADJUSTING THE RAMP TIME MODULE
COMPONENTS
TABLE OF CONTENTS SECTION 6.0
MAIN CONTROL BLOCKS AND HIGH PRESSURE FILTER FSA
MAIN CONTROL BLOCKS AND HIGH PRESSURE FILTER BHA
DISTRIBUTOR MANIFOLD-LOCATION OF RESTRICTOR BLOCKS AND ANIT CAVITATION VALVES FSA
DISTRIBUTOR MANIFOLD-LOCATION OF RESTRICTOR BLOCKS AND ANTI CAVITATION VALVES BHA
RESTRICTOR BLOCK WITH PRESSURE RELIEF VALVE
ANTI CAVITATION VALVE BLOCK
REMOTE CONTROL VALVES
DIRECTIONAL SOLENOID VALVES
PROPORTIONAL SOLENOID VALVE
HIGH PRESSURE FILTER
CONTROL BLOCKS AND VALVES
LOAD HOLDING VALVE
TRAVEL BRAKE VALVE
PRESSURE REDUCING VALVE
DIRECTIONAL SOLENOID VALVES (2 POSITIONS / 4-WAYS)
PRESSURE INCREASING VALVE
MAIN HYDRAULIC PUMPS AND PUMP REGULATION SYSTEM
TABLE OF CONTENTS SECTION 7.0
MAIN PUMPS
ELECTRONIC PUMP REGULATION SYSTEM
HYDRAULIC CONSTANT REGULATION SYSTEM
DETERMINATION OF THE PEAK POINT (ENGINE PERFORMANCE)
ENGINE SPEED SENSOR (PICK UP)
HYDRAULIC FOR THE ATTACHMENT CYLINDERS
TABLE OF CONTENTS SECTION 8.1
ELECTRIC / HYDRAULIC FLOWCHART "BOOM RAISING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "BOOM LOWERING" FSA, AUTO FLOAT OFF
ELECTRIC / HYDRAULIC FLOWCHART "STICK EXTENDING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "STICK RETRACTING" FSA AUTOR FLOAT OFF
ELECTRIC / HYDRAULIC FLOWCHART "BUCKET FILLING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "BUCKET DUMP" FSA
ELECTRIC / HYDRAULIC FLOWCHART "CLAM OPENING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "CLAM CLOSING" FSA
CHECKS AND ADJUSTMENTS OF THE MAIN RELIEF VALVES (MRV)
CHECKS AND ADJUSTMENTS OF THE SERVICE LINE RELIEF VALVES (SRV)
CHECKS AND ADJUSTMENTS OF THE LOWERING SPEED
CHECKS FOR THE VALVE CONTROL LOGIC
HYDRAULIC FOR THE SWING CIRCUIT
TABLE OF CONTENTS SECTION 8.2
SWING CIRCUIT
SWING MOTOR
SWING GEAR BOX
SWING PARKING BRAKE (GEAR HOUSE BRAKE)
SWING BRAKE VALVE
ELECTRIC / HYDRAULIC FLOWCHART SWING LEFT
ELECTRIC / HYDRAULIC FLOWCHART SWING RIGHT
SWING MONITORING SYSTEM
CHECKS AND ADJUSTMENTS FOR THE SWING CIRCUIT
HYDRAULIC FOR THE TRAVEL CIRCUIT
TABLE OF CONTENTS SECTION 8.3
TRAVEL CIRCUIT
ROTARY DISTRIBUTOR
SIDE FRAME COMPONENTS, CROSS SECTIONS
TRAVEL GEAR AND PARKING BRAKE
PARKING BRAKE
ELECTRIC / HYDRAULIC FLOW CHARTS
ADJUSTMENTS / CHECKS
FUNCTION CHECK OF THE TRAVEL GEAR HOUSE BRAKE
FUNCTION CHECK OF THE PRESSURE SWITCH (B48)
HYDRAULIC TRACK TENSIONING SYSTEM
TABLE OF CONTENTS SECTION 9.0
GENERAL
FUNCTIONAL DESCRIPTION
PRESSURE INCREASING VALVE
TENSIONING CYLINDER
ADJUSTMENTS / CHECKS
FUNCTIONAL TEST
ACCESS LADDER HYDRAULICALLY OPERATED
TABLE OF CONTENTS SECTION 10.0
GENERAL
FUNCTION OF HYDRAULIC OPERATED ACCESS LADDER
HYDRAULIC OPERATED REFILLING ARM
TABLE OF CONTENTS SECTION 11.0
GENERAL
FUNCTION OF HYDRAULIC OPERATED REFILLING ARM
HINTS FOR READING THE HYDRAULIC CIRCUIT DIAGRAM
TABLE OF CONTENTS SECTION 11.0
HINTS FOR READING THE CIRCUIT DIAGRAM
SYMBOLS
HINTS FOR READING THE ELECTRIC CIRCUIT DIAGRAM
TABLE OF CONTENTS 13.0
DESIGNATION OF ELECTRICAL DEVICES
SYMBOLS
GENERAL INFORMATION
READING OF CIRCUIT DIAGRAM
VHMS / ECS-T / ETM
TABLE OF CONTENTS SECTION 14.0
GENERAL DESIGN OF THE ECS-T SYSTEM
HOW TO PROCEED DUE MAINTENANCE AND INSTALLATION
FRONT CONNECTOR ARRANGEMENT
POWER SUPPLY
FUNCTION EXPLANATIONS WITH ELECTRIC DIAGRAM
HINTS FOR READING THE FUNCTIONAL FLOW CHARTS
CABLES AND EXTERNAL MONITORING COMPONENTS
LUBRICATION SYSTEMS
TABLE OF CONTENTS SECTION 15.0
GENERAL FUNCTION
OSCILLATION CYLINDER AND CONTROL BLOCK
ADJUSTMENTS
ONE LINE SYSTEM
ELECTRICAL FUNCTION
CAPACITIVE ANALOG SENSOR FOR LUBRICANT LEVEL MONITORING
ADJUSTMENTS
FUNCTION PINION TYPE (DUMMY WHEEL) SYSTEM
CAPACITIVE ANALOG SENSOR FOR LUBRICANT LEVEL MONITORING
ADJUSTMENTS
COMPONENTS
PC5500 15025 Flow Chart 934 426 40.pdf
_93442640001.tif
_93442640002.tif
_93442640003.tif
_93442640004.tif
_93442640005.tif
_93442640006.tif
_93442640007.tif
_93442640008.tif
_93442640009.tif
_93442640010.tif
_93442640011.tif
_93442640012.tif
_93442640013.tif
_93442640014.tif
_93442640015.tif
_93442640016.tif
_93442640017.tif
_93442640018.tif
_93442640019.tif
_93442640020.tif
_93442640021.tif
_93442640022.tif
_93442640023.tif
_93442640024.tif
_93442640025.tif
_93442640026.tif
_93442640027.tif
_93442640028.tif
_93442640029.tif
_93442640030.tif
_93442640031.tif
_93442640032.tif
_9
2. Wiring Diagram (PC5500615025SM)
Format: PDF, 76 pages
Language: English
Table of Contents:
ELECTRICAL DIAGRAM
HYDRAULIC DIAGRAM
This manuals will assist you in diagnosing, repairing, adjusting, and troubleshooting for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models (Germany):
PC5500-6 (SN: 15025)
The manual comprises 2 documents, including the Workshop Manual, and Wiring Diagram
1. Workshop Manual (SMPC550015025D)
Format: PDF, 802 pages
Language: English
Table of Contents:
SAFETY
FOREWORD
MAIN ASSEMBLY GROUPS
TABLE OF CONTENTS SECTION 1.0
GENERAL LAY OUT
SUPERSTRUCTURE
UNDER CARRIAGE
ATTACHMENT
DRIVE
TABLE OF CONTENTS SECTION 2.0
GENERAL LAY OUT
ENGINE AND PTO MOUNTS
COUPLING
AIR FILTER
FAN DRIVE AND RADIATOR ASSEMBLY
RADIATOR FAN DRIVE SPEED ADJUSTMENT
PUMP DISTRIBUTOR GEARBOX (PTO)
PUMP-SPLINE LUBRICATION
PTO LUBRICATION AND COOLING
HYDRAULIC PUMPS - LOCATION, DRIVE SPEED AND FLOW RATES
HYDRAULIC OIL RESERVOIR
TABLE OF CONTENTS SECTION 3.0
GENERAL LAY OUT
MAIN OIL TANK, LOCATION OF SWITCHES, SENSORS ETC.
SUCTION OIL TANK WITH STRAINERS
RETURN OIL COLLECTOR TUBE WITH STRAINER
BACK PRESSURE VALVE
RETURN AND LEAK OIL FILTER
BREATHER FILTER
HYDRAULIC OIL COOLING
TABLE OF CONTENTS SECTION 4.0
GENERAL
FUNCTION OF THE HYDRAULIC OIL COOLING CIRCUIT
ADJUSTMENT OF THE BACK PRESSURE VALVE
FAN DRIVE (TWO STAGE COOLER FAN RPM CONTROL)
PRESSURE RELIEF VALVES AND SOLENOID VALVES
FIXED DISPLACEMENT PUMP, WITH VARIABLE SETTING
RADIATOR FAN DRIVE SPEED ADJUSTMENT
CONTROLLING
TABLE OF CONTENTS SECTION 5.0
GENERAL LAY OUT
CONTROL AND FILTER PANEL LOCATION OF COMPONENTS
PILOT PRESSURE SUPPLY AND ADJUSTMENTS
REMOTE CONTROL VALVES ARRANGEMENT
FUNCTION PRINCIPLE OF THE ELECTRO-HYDRAULIC-PROPORTIONAL CONTROL
POTENTIOMETER CONTROL (LEVER, JOY STICK)
POTENTIOMETER CONTROL (PEDAL)
PROPORTIONAL AMPLIFIER MODULE, TYPE A
PROPORTIONAL AMPLIFIER MODULE, TYPE B
RAMP TIME MODULE
ADJUSTMENTS OF AMPLIFIER MODULES (GENERAL)
ADJUSTING THE AMPLIFIERS TYPE B
ADJUSTING THE AMPLIFIERS TYPE B
ADJUSTING THE RAMP TIME MODULE
COMPONENTS
TABLE OF CONTENTS SECTION 6.0
MAIN CONTROL BLOCKS AND HIGH PRESSURE FILTER FSA
MAIN CONTROL BLOCKS AND HIGH PRESSURE FILTER BHA
DISTRIBUTOR MANIFOLD-LOCATION OF RESTRICTOR BLOCKS AND ANIT CAVITATION VALVES FSA
DISTRIBUTOR MANIFOLD-LOCATION OF RESTRICTOR BLOCKS AND ANTI CAVITATION VALVES BHA
RESTRICTOR BLOCK WITH PRESSURE RELIEF VALVE
ANTI CAVITATION VALVE BLOCK
REMOTE CONTROL VALVES
DIRECTIONAL SOLENOID VALVES
PROPORTIONAL SOLENOID VALVE
HIGH PRESSURE FILTER
CONTROL BLOCKS AND VALVES
LOAD HOLDING VALVE
TRAVEL BRAKE VALVE
PRESSURE REDUCING VALVE
DIRECTIONAL SOLENOID VALVES (2 POSITIONS / 4-WAYS)
PRESSURE INCREASING VALVE
MAIN HYDRAULIC PUMPS AND PUMP REGULATION SYSTEM
TABLE OF CONTENTS SECTION 7.0
MAIN PUMPS
ELECTRONIC PUMP REGULATION SYSTEM
HYDRAULIC CONSTANT REGULATION SYSTEM
DETERMINATION OF THE PEAK POINT (ENGINE PERFORMANCE)
ENGINE SPEED SENSOR (PICK UP)
HYDRAULIC FOR THE ATTACHMENT CYLINDERS
TABLE OF CONTENTS SECTION 8.1
ELECTRIC / HYDRAULIC FLOWCHART "BOOM RAISING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "BOOM LOWERING" FSA, AUTO FLOAT OFF
ELECTRIC / HYDRAULIC FLOWCHART "STICK EXTENDING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "STICK RETRACTING" FSA AUTOR FLOAT OFF
ELECTRIC / HYDRAULIC FLOWCHART "BUCKET FILLING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "BUCKET DUMP" FSA
ELECTRIC / HYDRAULIC FLOWCHART "CLAM OPENING" FSA
ELECTRIC / HYDRAULIC FLOWCHART "CLAM CLOSING" FSA
CHECKS AND ADJUSTMENTS OF THE MAIN RELIEF VALVES (MRV)
CHECKS AND ADJUSTMENTS OF THE SERVICE LINE RELIEF VALVES (SRV)
CHECKS AND ADJUSTMENTS OF THE LOWERING SPEED
CHECKS FOR THE VALVE CONTROL LOGIC
HYDRAULIC FOR THE SWING CIRCUIT
TABLE OF CONTENTS SECTION 8.2
SWING CIRCUIT
SWING MOTOR
SWING GEAR BOX
SWING PARKING BRAKE (GEAR HOUSE BRAKE)
SWING BRAKE VALVE
ELECTRIC / HYDRAULIC FLOWCHART SWING LEFT
ELECTRIC / HYDRAULIC FLOWCHART SWING RIGHT
SWING MONITORING SYSTEM
CHECKS AND ADJUSTMENTS FOR THE SWING CIRCUIT
HYDRAULIC FOR THE TRAVEL CIRCUIT
TABLE OF CONTENTS SECTION 8.3
TRAVEL CIRCUIT
ROTARY DISTRIBUTOR
SIDE FRAME COMPONENTS, CROSS SECTIONS
TRAVEL GEAR AND PARKING BRAKE
PARKING BRAKE
ELECTRIC / HYDRAULIC FLOW CHARTS
ADJUSTMENTS / CHECKS
FUNCTION CHECK OF THE TRAVEL GEAR HOUSE BRAKE
FUNCTION CHECK OF THE PRESSURE SWITCH (B48)
HYDRAULIC TRACK TENSIONING SYSTEM
TABLE OF CONTENTS SECTION 9.0
GENERAL
FUNCTIONAL DESCRIPTION
PRESSURE INCREASING VALVE
TENSIONING CYLINDER
ADJUSTMENTS / CHECKS
FUNCTIONAL TEST
ACCESS LADDER HYDRAULICALLY OPERATED
TABLE OF CONTENTS SECTION 10.0
GENERAL
FUNCTION OF HYDRAULIC OPERATED ACCESS LADDER
HYDRAULIC OPERATED REFILLING ARM
TABLE OF CONTENTS SECTION 11.0
GENERAL
FUNCTION OF HYDRAULIC OPERATED REFILLING ARM
HINTS FOR READING THE HYDRAULIC CIRCUIT DIAGRAM
TABLE OF CONTENTS SECTION 11.0
HINTS FOR READING THE CIRCUIT DIAGRAM
SYMBOLS
HINTS FOR READING THE ELECTRIC CIRCUIT DIAGRAM
TABLE OF CONTENTS 13.0
DESIGNATION OF ELECTRICAL DEVICES
SYMBOLS
GENERAL INFORMATION
READING OF CIRCUIT DIAGRAM
VHMS / ECS-T / ETM
TABLE OF CONTENTS SECTION 14.0
GENERAL DESIGN OF THE ECS-T SYSTEM
HOW TO PROCEED DUE MAINTENANCE AND INSTALLATION
FRONT CONNECTOR ARRANGEMENT
POWER SUPPLY
FUNCTION EXPLANATIONS WITH ELECTRIC DIAGRAM
HINTS FOR READING THE FUNCTIONAL FLOW CHARTS
CABLES AND EXTERNAL MONITORING COMPONENTS
LUBRICATION SYSTEMS
TABLE OF CONTENTS SECTION 15.0
GENERAL FUNCTION
OSCILLATION CYLINDER AND CONTROL BLOCK
ADJUSTMENTS
ONE LINE SYSTEM
ELECTRICAL FUNCTION
CAPACITIVE ANALOG SENSOR FOR LUBRICANT LEVEL MONITORING
ADJUSTMENTS
FUNCTION PINION TYPE (DUMMY WHEEL) SYSTEM
CAPACITIVE ANALOG SENSOR FOR LUBRICANT LEVEL MONITORING
ADJUSTMENTS
COMPONENTS
PC5500 15025 Flow Chart 934 426 40.pdf
_93442640001.tif
_93442640002.tif
_93442640003.tif
_93442640004.tif
_93442640005.tif
_93442640006.tif
_93442640007.tif
_93442640008.tif
_93442640009.tif
_93442640010.tif
_93442640011.tif
_93442640012.tif
_93442640013.tif
_93442640014.tif
_93442640015.tif
_93442640016.tif
_93442640017.tif
_93442640018.tif
_93442640019.tif
_93442640020.tif
_93442640021.tif
_93442640022.tif
_93442640023.tif
_93442640024.tif
_93442640025.tif
_93442640026.tif
_93442640027.tif
_93442640028.tif
_93442640029.tif
_93442640030.tif
_93442640031.tif
_93442640032.tif
_9
2. Wiring Diagram (PC5500615025SM)
Format: PDF, 76 pages
Language: English
Table of Contents:
ELECTRICAL DIAGRAM
HYDRAULIC DIAGRAM
General
Generation
6Language
EnglishModel of Truck
PC5500-6Region
GermanyTruck Class
PC5500Type of Truck
Crawler ExcavatorIncluded
Workshop Manual
1Wiring Diagram
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