Komatsu PW160-7 (SN from H50051) Wheeled Excavators (Germany) Workshop Manual (VEBM390100)

Illustrated factory Workshop Manual for Komatsu Wheeled Excavators Models PW160-7.

This manual will assist you in diagnosing, repairing, and adjusting for your wheeled excavator.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models (Germany):
   PW160-7 (SN: H50051-)

Format: PDF, 956 pages
Language: English
Table of Contents:
   SAFETY
      SAFETY NOTICE
      H50051 AND UP
      HOW TO READ THE SHOP MANUAL
      HOISTING INSTRUCTIONS
      PUSH-PULL TYPE COUPLERS
      COATING MATERIALS
      STANDARD TIGHTENING TORQUE
      ELECTRIC WIRE CODE
      CONVERSION TABLES
      UNITS
      WORKING RANGES
      SPECIFICATION DIMENSION DRAWINGS
      DIMENSIONS
      SPECIFICATIONS
      WEIGHT TABLE
      FUEL, COOLANT AND LUBRICANTS
      ENGINE RELATED PARTS
      RADIATOR . OIL COOLER . charge air cooler
      POWER TRAIN
      SWING CIRCLE
      SWING MACHINERY & motor
      SWING MOTOR
      UNDERCARRIAGE
      TRANSMISSION
      TRAVEL MOTOR
      CLUTCH CONTROL CIRCUIT
      AXLE
      sUSPENSION LOCK CYLINDER
      Braking System
      brake/steer pump
      PRIORITY VALVE
      POWER BRAKE VALVE
      ACCUMULATOR for brake system
      STEERING SYSTEM
      STEERING COLUMN
      ORBITROL VALVE
      hydraulic equipment layout drawingS
      hydraulic CIRCUIT dIAgRAM
      HYDRAULIC TANK
      HYDRAULIC PUMP
      PILOT PRESSURE CONTROL (PPC) SYSTEM
      CONTROL VALVE
      CLSS
         Unload valve
         Introduction of LS pressure
         LS Bypass plug
         Pressure compensation valve
         Area ratio of pressure compensation valve
         Boom regeneration circuit
         Arm regeneration circuit
         Swing bleeding valve
         Variable type pressure compensation valve (for service)
         LS select valve
      INSPECTION AND ADJUSTMENT OF ENGINE RPM
      MEASUREMENT OF EXHAUST GAS COLOUR
      ADJUSTMENT OF VALVE CLEARANCE
      MEASUREMENT OF COMPRESSION PRESSURE
      MEASUREMENT OF BLOW-BY PRESSURE
      INSPECTION AND ADJUSTMENT OF FUEL INJECTION TIMING
      MEASUREMENT OF ENGINE OIL PRESSURE
      EMERGENcy sEtting iF FAILURE occurs IN ENGINE CONTROL SYSTEM
      MEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS
      INSPECTION AND ADJUSTMENT OF HYDRAULIC OIL PRESSURE IN HYDRAULIC CIRCUIT FOR WORK EQUIPMENT, SWING AND TRAVEL
      INSPECTION AND ADJUSTMENT OF CONTROL CIRCUIT OIL PRESSURE
      INSPECTION AND ADJUSTMENT OF PUMP PC (Valve INLET) CONTROL OIL PRESSURE
      INSPECTION AND ADJUSTMENT OF PUMP LS valve CONTROL OIL PRESSURE
      MEASUREMENT OF SOLENOID VALVE OUTPUT PRESSURE
      MEASUREMENT OF PPC VALVE OUTPUT PRESSURE
      ADJUSTMENT OF WORK EQUIPMENT AND SWING PPC VALVE
      testing travel motor relief pressure
      adjusting travel motor relief pressure
      Testing propshaft speed
      tESTING TRANSMISSION CLUTCH CONTROL CIRCUIT
      INSPECTION OF LOCATIONS OF HYDRAULIC DRIFT OF WORK EQUIPMENT
      MEASUREMENT OF OIL LEAKAGE AMOUNT
      AIR BLEEDING OF VARIOUS PARTS
      INSPECTION PROCEDURES FOR DIODE
      SPECIAL FUNCTION OF MONITOR PANEL
      PM - Tune up service
      PREPARATIONS FOR TROUBLESHOOTING ELECTRICAL SYSTEM
      TROUBLESHOOTING
      TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE)
      TROUBLESHOOTING OF ELECTRICAL SYSTEM
      (Error checking of items without Monitor codes)
      TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H-MODE)
      HOW TO READ THIS MANUAL
      SPECIAL TOOLS
      PRECAUTIONS WHEN PERFORMING OPERATION
      GOVERNOR MOTOR ASSEMBLY
      REMOVAL AND INSTALLATION OF Assembly
      STARTING MOTOR ASSEMBLY
      REMOVAL AND INSTALLATION OF Assembly
      FUEL INJECTION PUMP ASSEMBLY
      ENGINE FRONT SEAL
      ENGINE REAR SEAL
      CYLINDER HEAD ASSEMBLY
      COMBINATION COOLER
      ENGINE AND HYDRAULIC PUMP ASSEMBLIES
      TRAVEL MOTOR ASSEMBLY
      REMOVAL AND INSTALLATION OF
      SWING MOTOR AND SWING MACHINERY ASSEMBLY
      SWING MACHINERY ASSEMBLY
      SWING MOTOR ASSEMBLY
      FRONT AXLE ASSEMBLY
      REAR AXLE AND TRANSMISSION ASSEMBLY
      REAR AXLE ASSEMBLY
      TRANSMISSION ASSEMBLY
      PROPSHAFT ASSEMBLY
      WHEEL ASSEMBLY
      SUSPENSION LOCK CYLINDER ASSEMBLY
      SUSPENSION LOCK ASSEMBLY
      OUTRIGGER ASSEMBLY
      DOZER BLADE ASSEMBLY
      SWING CIRCLE
      ASSEMBLY
      REVOLVING FRAME ASSEMBLY
      CENTRE SWIVEL JOINT ASSEMBLY
      HYDRAULIC TANK ASSEMBLY
      FUEL TANK ASSEMBLY
      CONTROL VALVE ASSEMBLY
      LS SEPARATION VALVE ASSEMBLY
      PRESSURE COMPENSATION VALVE ASSEMBLY
      MAIN RELIEF VALVE ASSEMBLY
      LS CONTROL EPC VALVE ASSEMBLY
      EPC SOLENOID VALVE ASSEMBLY
      PPC SOLENOID VALVE BLOCK ASSEMBLY
      MANIFOLD BLOCK ASSEMBLY
      OIL SEAL IN HYDRAULIC PUMP INPUT SHAFT
      WORK EQUIPMENT PPC VALVE ASSEMBLY
      HYDRAULIC CYLINDER ASSEMBLY
      MONOBOOM WORK EQUIPMENT ASSEMBLY
      PIECE BOOM WORK EQUIPMENT ASSEMBLY
      AIR CONDITIONER UNIT ASSEMBLY
      COUNTERWEIGHT ASSEMBLY
      OPERATOR CAB ASSEMBLY
      MONITOR ASSEMBLY
      GOVERNOR / PUMP CONTROLLER ASSEMBLY
   OTHERS
      Hydraulic circuit diagram
      Electrical circuit diagram