Komatsu SK820-5 turbo (SN from 37BTF50112) Skid Steer Loaders (Italy) Operate and Maintenance manual (WEAM005102)

Illustrated factory Operate and Maintenance manual for Komatsu Skid Steer Loaders Models SK820-5 turbo.

This manual will assist you in operating, and maintaining for your skid steer loader.
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Covered Models (Italy):
   SK820-5 turbo (SN: 37BTF50112-)

Format: PDF, 244 pages
Language: English
Table of Contents:
   FOREWORD
   INFORMATION ON SAFETY
   INTRODUCTION
      INTENDED USES
      IMPROPER OR UNAUTHORIZED USES
      MAIN CHARACTERISTICS
      RUNNING-IN
   PRODUCT IDENTIFICATION
      MACHINE SERIAL NUMBER
      MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
      ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
      TRAVEL REDUCTION GEAR SERIAL NUMBER
      CAB SERIAL NUMBER
      EXCAVATOR IDENTIFICATION PLATE (if installed)
      SERIAL NUMBERS AND DEALER’S ADDRESS
   TABLE OF CONTENTS
   SAFETY, NOISE AND VIBRATION PLATES
      POSITION OF THE SAFETY PLATES
      PICTOGRAMS AND RELEVANT MEANINGS
      POSITION OF THE NOISE PLATES
      VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
   GENERAL PRECAUTIONS
      GENERAL SAFETY RULES
      SAFETY DEVICES AND GUARDS
      CLOTHING AND PERSONAL PROTECTION ITEMS
      UNAUTHORIZED MODIFICATIONS
      LEAVING THE OPERATORS SEAT
      GETTING ON AND OFF THE MACHINE
      CHECKING THE REAR-VIEW MIRRORS (if installed)
      PREVENTING FIRES DUE TO FUEL AND OIL
      PREVENTING BURNS
      PREVENTING DAMAGE DUE TO ASBESTOS POWDER
      PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
      FIRE EXTINGUISHERS AND FIRST AID KIT
      PRECAUTIONS CONCERNING THE CAB STRUCTURE
      PRECAUTIONS CONCERNING THE EQUIPMENT
   PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
      SAFETY ON THE WORK SITE
      FIRE PREVENTION
      PRECAUTIONS TO BE TAKEN FOR THE OPERATOR`S CAB
      ROOM VENTILATION
      PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)
      CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if installed)
   PRECAUTIONS TO BE TAKEN WHEN WORKING
      STARTING THE ENGINE
      RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS
      CHECKS FOR TRAVELLING IN REVERSE
      MOVING THE MACHINE
      WORKING ON SLOPES
      PREVENTING ELECTROCUTION
      VISIBILITY
      WORKING ON ICY OR SNOW-COVERED SURFACES
      PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
      WORKING ON LOOSE GROUND
      PARKING THE MACHINE
   TRANSPORTING THE MACHINE ON OTHER VEHICLES
      LOADING AND UNLOADING THE MACHINE
      THE ROUTE
   BATTERY
      SAFETY PRECAUTIONS FOR WORK ON BATTERIES
      STARTING WITH BOOSTER CABLES
   PRECAUTIONS FOR EMERGENCY RECOVERY
   PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
      WARNING PLATES
      TOOLS
      PERSONNEL
      EQUIPMENT
      WORKING UNDER THE MACHINE
      KEEPING THE MACHINE CLEAN
      USE OF THE ENGINE DURING MAINTENANCE
      PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
      STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
      RULES FOR REFUELLING AND ADDING OIL
      CHECKING THE COOLANT LEVEL IN THE RADIATOR
      USING LAMPS
      PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
      PRECAUTIONS CONCERNING THE STARTER
      PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES
      PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS
      PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES
      COOLING FAN AND FAN BELT
      WASTE MATERIALS
      PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES
      PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»
   SAFETY LOCKS
      LOADER LOCKS
      EXCAVATOR LOCKS (if installed)
      ASPHALT CUTTER LOCKS (if installed)
   GENERAL VIEWS
      FRONT GENERAL VIEW
      REAR GENERAL VIEW
      CAB INSIDE GENERAL VIEW
   INSTRUMENTS AND CONTROLS
      INSTRUMENTS
      WARNING LIGHTS
      SWITCHES UND PUSH BUTTONS
      ELECTRICAL ACCESSORIES
      MACHINE CONTROLS
   FUSES AND RELAYS
      MACHINE FUNCTION FUSES
      MAIN FUSE
      RELAYS
   GUARDS AND DRIVER’S SEAT
      ENGINE HOOD
      REAR PANEL
      CAB
      STANDARD SEAT
      CUSHIONED SEAT
      SAFETY BELT
      EMERGENCY EXIT
      TECHNICAL DOCUMENTATION CASE
      FIRE EXTINGUISHER
      FIRST AID KIT
   USE OF THE MACHINE
      CHECKS BEFORE STARTING THE ENGINE
      STARTING THE ENGINE
      WARMING THE ENGINE
      HEATING THE HYDRAULIC OIL
      HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEMERN)
      HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)
      MOVING ON SLOPES
      MAXIMUM IMMERSION DEPTH
   PARKING THE MACHINE
      PARKING ON LEVEL GROUND
      PARKING ON SLOPES
   STOPPING THE ENGINE
   TRANSPORTING THE MACHINE ON OTHER VEHICLES
      LOADING AND UNLOADING THE MACHINE
      TRANSPORT
   HOW TO LIFT THE MACHINE
   PRECAUTIONS TO BE TAKEN IN THE COLD SEASON
      FUEL AND LUBRICANTS
      COOLANT
      BATTERY
      OTHER PRECAUTIONS
      PRECAUTIONS TO BE TAKEN AT THE END OF WORK
   PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
   USING THE WORK EQUIPMENT
      LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE
      ORGANIZING THE WORK ARE
      LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES
      LOADING MATERIAL ON SLOPES
      DIGGING METHOD
      CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING
      CHANGING THE BUCKET OR THE EQUIPMENT WITH OPTIONAL RAPID COUPLING
   LONG PERIODS OF INACTIVITY
      BEFORE THE PERIOD OF INACTIVITY
      DURING THE PERIOD OF INACTIVITY
      AFTER THE PERIOD OF INACTIVITY
   TROUBLESHOOTING
      HOW TO REMOVE THE MACHINE
      IF THE FUEL HAS BEEN COMPLETELY DEPLETED
      IF THE BATTERY IS DEPLETED
      OTHER TROUBLES
   GUIDE TO MAINTENANCE
   MAINTENANCE NOTES
      NOTES REGARDING THE ENGINE
      NOTES REGARDING THE HYDRAULIC SYSTEM
      NOTES REGARDING THE ELECTRICAL SYSTEM
      NOTES REGARDING LUBRICATION
      PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
   FUEL, COOLANT AND LUBRICANTS
      HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
   DRIVING TORQUES FOR SCREWS AND NUTS
      STANDARD DRIVING TORQUES
      SPECIFIC DRIVING TORQUES
   LUBRICATION
      LUBRICATION DIAGRAM
   PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY
      CRITICAL PARTS FOR SAFETY
   MAINTENANCE PLAN
   MAINTENANCE PROCEDURE
      WHEN REQUIRED
      CHECKS BEFORE STARTING
      MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION
      MAINTENANCE EVERY 50 HOURS OF OPERATION
      MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
      MAINTENANCE EVERY 250 HOURS OF OPERATION
      MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)
      MAINTENANCE EVERY 500 HOURS OF OPERATION
      MAINTENANCE EVERY 1000 HOURS OF OPERATION
      MANUTENZIONE OGNI 2000 ORE
   TECHNICAL DATA
      STANDARD MACHINE OVERALL DIMENSIONS
      MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT
      TECHNICAL CHARACTERISTICS
   AUTHORIZED OPTIONAL EQUIPMENT
      PRECAUTIONS REGARDING SAFETY
      PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
      CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT
      CHARACTERIS