Komatsu WA1200-6 (SN from 60001) 4WD Wheeled Loaders (Japan) Field Assembly Manual (GEN00106-02)

Illustrated factory Field Assembly Manual for Komatsu 4WD Wheeled Loaders Models WA1200-6.

This manual will assist you in for your 4wd wheeled loader.
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Covered Models (Japan):
   WA1200-6 (SN: 60001-)

Format: PDF, 239 pages
Language: English
Table of Contents:
   Dividing process overview (Major components alone)
   Major components table of dimensions
   Iron sheet Curing Diagram
   Work space layout
   Schedule table for field assembly
   Equipment, tools list and drawings
   List of subsidiary materials
   Assembly procedure No.
      Oil grease and coolant
      Oil and coolant capacity
      Oil and coolant capacity
      Installation of General Assembling
      Setting the axle in place and assembling the support
      Setting the bare machine in place
      Installation of rear axle
      Installation of rear wheel and tire assembly
      Joining front and rear frames (Upper)
      Joining front and rear frames (Lower)
      Front frame and rear frame joining procedure
      Tightening center hinge bolt to specified torque
      Connecting the frame lock bar plate Front frame side
      Installation of steering pin
      Installation of front axle
      Installation of front wheel and tire assembly
      Connecting the front drive shaft Front axle between center support )
      Installation of center drive shaft (Center support between transmission )
      No.0370 Installation of rear drive shaft (Transmission between rear axle
      No.0380 Installation procedure of power train guard
      No.0390 Reinstallation of rear drive shaft guard
      No.0400 Piping connection -1
      No.0410 Piping connection -2
      No.0450 Connecting the auto grease pipe
      No.0500 Connecting the rear axle piping
      No.0510 Connecting the front axle piping
      No.0550 Preparation for installing fuel tank and bumper assembly
      No.0560 Assembling the fuel tank and bumper assembly
      No.0570 Connecting the fuel level sensor
      No.0580 Installation of fuel filter and bypass filter cover
      No.0590 Connecting the fuel pipe
      No.0600 Assembling the floor and cab assembly
      No.0610 Connecting the AJSS linkage rod Bracket on front frame
      No.0620 Connection and fixing of wiring harness under floor
      No.0630 Fixing of hoses under cab
      No.0640 Connection the hose under cab - 1
      No.0650 Connection the hose under cab - 2
      No.0700 Installation of ROPS canopy
      No.0710 Fixing of air conditioner drain hose - 1
      No.0720 Fixing of air conditioner drain hose - 2
      No.0730 Connecting and fixing the air conditioner drain piping under floor
      No.0800 Installation of battery box
      No.0810 Connecting the battery box pipe - 1
      No.0820 Connecting the battery box pipe - 2
      No.0830 Connecting the battery box pipe - 3
      No.0840 Connecting the battery box pipe - 4
      No.0850 Installation of battery support
      No.0860 Fixing of battery support pipe - 1
      No.0870 Fixing of battery support pipe - 2
      No.0880 Reinstall the battery stepNo.0880 Reinstall the battery step
      No.0890 Fixing and connecting the circuit breaker pipe - 1
      No.0900 Fixing and connecting the circuit breaker pipe - 2
      No.0910 Fixing and connecting the circuit breaker pipe - 3
      No.0920 Installation of center floor cover - 1
      No.0930 Installation of platform support
      No.0940 Installation of shuttle valve line block assembly
      No.0950 Installation of brake cooler tube
      No.0960 Connecting the brake cooler and torque converter cooler hose
      No.1000 Installation of washer tank assembly
      No.1010 Connecting and fixing washer tank hose piping
      No.1030 Connecting and fixing remote grease hoses
      No.1100 Installation of air conditioner capacitor
      No.1110 Connection of wiring and piping for air conditioner capacitor assembly - 1
      No.1120 Connection of wiring and piping for air conditioner capacitor assembly - 2
      No.1150 Connecting the heater hose piping
      No.1160 Fixing of rear wiring harness of air conditioner capacitor assembly
      No.1170 Installation of air conditioner capacitor assembly cover
      No.1180 Installation of air conditioner capacitor cover
      No.1200 Connection of air-cooled brake cooler assembly
      No.1210 Connection of air-cooled brake cooler assembly piping
      No.1250 Installation of hydraulic tank assembly
      No.1260 Connecting the hydraulic tank assembly piping - 1
      No.1270 Connecting the hydraulic tank assembly piping - 2
      No.1280 Connecting and fixing hydraulic tank assembly piping
      No.1300 Connection of breather line block piping - 1
      No.1310 Connection of breather line block piping - 2
      No.1350 Installation of brake oil tank assembly
      No.1360 Brake oil tank assembly drain hose
      No.1370 Connecting the brake oil tank hose
      No.1380 Connecting and fixing brake oil tank wiring harness
      No.1400 Installation of left floor cover
      No.1410 Installation of right floor cover
      No.1450 Installation of center floor cover - 2
      No.1500 Connecting the engine drain tube
      No.1550 Installation of hydraulic breather box, pipe connection and fixing
      No.1580 Installation of air conditioner hose
      No.2000 Installation of auto grease pump
      No.2010 Installation of auto grease pump pressure switch
      No.2020 Fixing and connecting the auto grease pump pipe
      No.2030 Installation of auto grease pump pressure switch
      No.2040 Connecting and fixing auto grease pump wiring harness
      No.2050 Installation of auto grease pump cover
      No.2060 Fixing of auto grease pump piping - 1
      No.2070 Fixing of auto grease pump piping - 2
      No.2100 Installation of duct over bulkhead assembly
      No.2110 Installation of air cleaner assembly (A)
      No.2120 Installation of air cleaner assembly (B)
      No.2130 Installation of air cleaner assembly (C)
      No.2140 Installation of air cleaner assembly (D)
      No.2150 Connecting the piping between air cleaner and over duct
      No.2160 Connecting the air intake tube
      No.2170 Connecting and fixing air cleaner piping
      No.2180 Connecting the hoses between air cleaner and muffler
      No.2190 Connecting the piping air cleaner and under duct
      No.2200 Fixing of air cleaner assembly hood piping
      No.2300 Installation of air cleaner assembly (E)
      No.2310 Installation of air cleaner assembly (F)
      No.2320 Fixing of air cleaner piping Top hood
      No.2330 Fixing of air cleaner and duct piping Top hood
      No.2700 Installation of left engine side cover
      No.2750 Installation of right engine side cover
      No.3200 Installation of hydraulic tank emergency ladder
      No.3300 Installation of steps for checking engine
      No.3400 Installation of rear bumper handrail - 1
      No.3410 Installation of rear bumper handrail - 2
      No.3500 Installation of rear bumper handrail - 3
      No.3600 Installation of bumper step
      No.3700 Installation of bumper steps and bracket
      No.3800 Installation of hood handrail - 1
      No.3810 Installation of hood handrail - 2
      No.4000 Installation of side work lamp
      No.4200 Installation of muffler pipe
      No.4250 Installation of floor skirt
      No.4270 Installation of left platform under cover
      No.4280 Installation of floor support cover
      No.4300 Installation of right and left floor frame
      No.4400 Installation of right and left floor cover
      No.4500 Installation of floor cover
      No.4600 Installation of platform cover
      No.4700 Installation of front service step and handrails
      No.4800 Installation of rear service step grips
      No.4900 Installation of left rear side floor
      No.5000 Installation of left rear ladder
      No.5100 Installation of left rear ladder cover
      No.5200 Installation of left rear ladder handrail
      No.5300 Installation of front light support and connecting the wiring harness
      No.5400 Installation of front fender
      No.5500 Installation of left front fender handrail
      No.5600 Installation of right front fender handrail
      No.5700 Installation of rear under mirror
      No.5800 Installation of left floor frame handrail
      No.5900 Installation of right floor frame handrail - 1
      No.5910 Installation of floor frame rearview mirror - 2
      No.6000 Installation of floor frame rearview mirror - 1
      No.6010 Installation of floor frame rearview mirror - 2
      No.6050 Installation of handrail pipe
      No.6100 Installation of bumper handrail
      No.6200 Installation of floor mat
      No.6300 Installation of rear combination lamp
      No.7500 Installation of yellow rotary lamp (Yellow rotary lamp : If equipment)
      No.8000 Precautions for piping air conditioner
      No.8100 Refueling and water supply
      No.8110 Adding hydraulic oil
      No.8300 Install and adjustment procedure of mirror
      No.8350 Adjustment procedure for under mirror
      No.8400 Neutral Adjustment of AJSS
      No.8600 Procedure of bleeding air from piston pump
      No.8700 Adjustment procedure for joystick stopper bolt
      No.8800 Adjustment of belt tension / Precaution and checking quantity refrigerant
      No.8900 Connecting the battery box ground
      No.8910 Connecting the battery box pipe - 5
      No.9000 Starting engine
      No.9010 Adding brake oil and brake cooling oil and bleeding air
      No.9020 Procedure for supplying transmission oil for first time and bleeding air from transmission circuit
      No.9030 Procedure of adding oil and adjusting oil level
      No.9040 Bleeding air from auto grease line - 1
      No.9050 Bleeding air from auto grease line - 2
      No.9100 Installation of boom and bellcrank assembly
      No.9110 Installation of lift cylinder (Lift arm side)
      No.9120 Installation of dump cylinder and bellcrank assembly
      No.9130 Installation of tooth
      No.9140 Installation of bucket assembly
      No.9200 Adjustment procedure for shim on work equipment pin
      No.9210 Assembly procedure for lubricated pin
      No.9230 Adjusting bucket positioner
      No.9240 Initialization and adjustment procedure for boom angle sensor
      No.9300 Running-in
      No.9500 Initialization of multi monitor (Input of service ID)
      No.9510 Initialization of multi-monitor (Optional setting)
      No.9520 Initialization of multi-monitor (Introduction of adjustment menu)
      No.9530 Initialization of multi-monitor (Adjustment menu: AJSS)
      No.9540 Initialization of multi-monitor (Adjustment menu: Transmission)
      No.9550 Initialization of multi-monitor (Adjustment menu: Load meter)
      No.9560 Initialization of multi-monitor (Adjustment menu: Payload)
      No.9570 Initialization of multi-monitor (Adjustment menu: Work equipment - 1)
      No.9580 Initialization of multi-monitor (Adjustment menu: Work equipment - 2)
      No.9590 Initialization of multi-monitor (Adjustment menu: Work equipment - 3)
   Appendix: Adjustment procedure for shim
   FILED ASSEMBLY INSPECTION REPORT