Komatsu FB10/14EX-11, FB15EX(G)-11, FB18EX(G)-11, FB20EX(G)-11, FB25EX(G)-11, FB30-11 Electric Lift Trucks Shop Manual (BBB11E1-02)

Illustrated factory Workshop Manual for Komatsu Electric Forklift Trucks Models FB10EX-11, FB14EX-11, FB15EX-11, FB15EXG-11, FB18EX-11, FB18EXG-11, FB20EX-11, FB20EXG-11, FB25EX-11, FB25EXG-11 and FB30-11.

This manual will assist you in diagnosing, repairing, and adjusting for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   FB10EX-11 (SN: 807001-)
   FB14EX-11 (SN: 807001-)
   FB15EX-11 (SN: 807001-)
   FB15EXG-11 (SN: 807001-)
   FB18EX-11 (SN: 807001-)
   FB18EXG-11 (SN: 807001-)
   FB20EX-11 (SN: 814001-)
   FB20EXG-11 (SN: 814001-)
   FB25EX-11 (SN: 814001-)
   FB25EXG-11 (SN: 814001-)
   FB30-11 (SN: 814001-)

Format: PDF, 422 pages
Language: English
Table of Contents:
   INDEX
      Foreword
      PRECAUTIONS WHEN PERFORMING THE SERVICE WORK
      description of the symbols
   GENERAL AND SPECIFICATIONS
      Outside view and specifications
      SAFETY ITEMS FOR MAINTENANCE
      standard tightening torque for bolts
      STANDARD TIGhTENING TORQUE FOR PIPE JOINTS
      How to use LOCTITE
      conversion table
      PERIODIC REPLACEMENT OF CONSUMABLE PARTS
   TESTING AND ADJUSTING
      Service data (1.0 - 1.75 tON models)
      Service data (2.0 - 3.0 tON models)
      How to operate lift interrupt function
      How to reset electrolyte level indicator function
      How to start hour meter
      Operation of meter panel
      Adjusting lowering speed of fork
      (PROPORTIONAL SOLENOID VALVE)
      Battery
      Fuse
      Transfer case
      Stationary charger
      Brake pedal
      Wheel brake
      Adjusting parking brake lever
      Hydraulic tank
      Rear axle (Steering axle)
      Mast (1.0 - 1.75 ton models)
      Mast (2.0 - 3.0 ton models)
      fork carriage (1.0 - 1.75 ton models)
      fork carriage (2.0 - 3.0 ton models)
      Measuring hydraulic drift of hydraulic cylinder and hydraulic drift of leaning forward
      Bleeding air
   Removal and installation
      Arrangement of units
      Weight of each unit (1.0 - 1.75 ton models)
      Weight of each unit (2.0 - 3.0 ton models)
      General disassembly and assembly drawing
      Mast
      Lift cylinder
      Power train (Front axle + Transfer + Drive motor)
      Rear axle
      Battery
      EPS actuator
      Steering gear box
      Hydraulic pump + Pump motor
   Disassembly and assembly
      Transfer (1.0 - 1.75 ton models)
      Transfer (2.0 - 2.5 ton models)
      Transfer (3.0 ton model)
      Differential (1.0 - 1.75 ton models)
      Differential (2.0 - 3.0 ton models)
      Front axle (1.0 - 1.75 ton models)
      Front axle (2.0 - 2.5 ton models)
      Front axle (3.0 ton model)
      Brake master cylinder
      Damping cylinder
      Wheel brake (1.0 - 1.75 ton models)
      Wheel brake (2.0 - 2.5 ton models)
      Steering gear box
      EPS actuator
      Wheel brake (3.0 ton model)
      Rear axle (1.0 - 1.75 ton models)
      Rear axle (2.0 - 3.0 ton models)
      Lift cylinder
      tilt cylinder (6/12)
      Hydraulic pump
      Control valve (Proportional solenoid valve spec.)
      Control valve (Manual valve spec.)
      pump motor
      Drive motor
   MAINTENANCE STANDARD
      Transfer
      Differential (1.0 - 1.75 ton models)
      Differential (2.0 - 3.0 ton models)
      Front axle (1.0 - 1.75 ton models)
      Front axle (2.0 - 2.5 ton models)
      Front axle (3.0 ton model)
      Brake master cylinder
      Damping cylinder
      Wheel brake (1.0 - 1.75 ton models)
      Wheel brake (2.0 - 2.5 ton models)
      Wheel brake (3.0 ton model)
      Rear axle (1.0 - 1.75 ton models)
      Rear axle (2.0 - 3.0 ton models)
      Lift cylinder
      Tilt cylinder
      Control valve (Proportional solenoid valve spec.)
      Control valve (Manual valve spec.)
      Hydraulic pump
      Mast, fork carriage, and fork (1.0 - 1.75 ton models)
      Mast, fork carriage, and fork (2.0 - 3.0 ton models)
      Drive motor (1.0 - 2.5 ton models)
      Drive motor (3.0 ton model)
      Pump motor (1.0 - 1.75 ton models)
      Pump motor (2.0 - 3.0 ton models)
      Power steering motor
   Structure and function
      Power train
      Travel system
      Braking device
      Steering system
      Hydraulic system
      Hydraulic control valve (Proportional solenoid valve spec.)
      Work equipment
      Power connector for optional devices
      Control unit
      Operating device (Meter panel, switches, etc.)
   TROUBLESHOOTING
      Controller
      Main controller
      Drive motor
      Electric circuit diagram (A3)
      Electric circuit diagram (A3)
      Electric circuit diagram (A3)
      Electric circuit diagram (A3)
      Electric circuit diagram (A3)
      Sub controller
      Troubleshooting
      SELF-DIAGNOSIS LOGIC TABLE (1.0 - 3.0 ton models)
      CHARGER
   Yearly inspection criteria
      Starting motor and pump motor
      Battery
      Controller
      Power train
      Travel system
      Steering system
      Brake system
      Cargo handling system