Komatsu FD100-8, FD115-8, FD135-8, FD150E-8, FD160E-8 (SN: 7001-) Diesel Forklift Trucks Workshop Manual (BEE08E1-08)

Illustrated factory Workshop Manual for Komatsu Diesel Forklift Trucks Models FD100-8, FD115-8, FD135-8, FD150E-8 and FD160E-8.

This manual will assist you in diagnosing, repairing, and adjusting for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   FD100-8 (SN: 7001-)
   FD115-8 (SN: 7001-)
   FD135-8 (SN: 7001-)
   FD150E-8 (SN: 7001-)
   FD160E-8 (SN: 7001-)

Format: PDF, 336 pages
Language: English
Table of Contents:
   FOREWORD
      DESCRIPTION OF THE SYMBOLS
   GENERAL AND SPECIFICATIONS
      SPECIFICATIONS
      PERIODIC REPLACEMENT OF CONSUMABLE PARTS
      SAFETY ITEMS FOR MAINTENANCE
      STANDARD TIGHTENING TORQUE
      HOW TO USE LOCTITE
   TESTING AND ADJUSTING
      SERVICE DATA
      HOW TO DEPRESSURIZE HYDRAULIC SYSTEM
      ENGINE OIL/ENGINE OIL FILTER REPLACEMENT
      REPLACEMENT OF FUEL FILTERS
      CLEANING INSIDE THE COOLING SYSTEM
      AIR CLEANER
      ADJUSTING VALVE CLEARANCE
      CHECKING COMPRESSION PRESSURE
      TIGHTENING TORQUE FOR THE CYLINDER HEAD MOUNTING BOLTS
      DIFFERENTIAL CASE
      TORQFLOW TRANSMISSION CASE
      CHECKING AND REPLACING ALTERNATOR BELT
      CHECKING AND REPLACING AUTO-TENSIONER
      HYDRAULIC TANK
      BRAKE COOLING OIL(WET DISC BRAKE TYPE)
      MEASURING HYDRAULIC DRAFT / TILT OF CYLINDER
      ADJUSTING BRAKE/INCHING PEDAL OPERATION(HYDRAULIC DRUM BRAKE TYPE)
      ADJUSTING BRAKE/INCHING PEDAL OPERATION(WET DISC BRAKE TYPE)
      ACCUMLATOR FOR BRAKE
      ADJUSTING ACCELERATOR PEDAL OPERATION
      ADJUSTING PARKING BRAKE
      BLEEDING AIR
      CHECKING WEAR OF BRAKE DISC(WET DISC BRAKE TYPE)
      STEERING AXLE
      INSPECTING THE AIR CONDITIONER (OPTION)
      BATTERY
      OIL AND GREASING CHART
      LUBRICANT LIST
   REMOVAL AND INSTALLATION
      GENERAL LOCATIONS
      WEIGHT TABLE
      REMOVAL AND INSTALLATION OF UNIT
      FLOW CHART
      MAST
      PROCEDURES FOR ADJUSTING TILT CYLINDER
      POWER TRAIN
      BRAKE SYSTEM
      WORK EQUIPMENT CONTROL LEVER
   DISASSEMBLY AND ASSEMBLY
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      DRIVE AXLE
      DIFFERENTIAL
      STEERING AXLE
      PARKING BRAKE
      WHEEL BRAKE
      BRAKE / INCHING PEDAL
      BRAKE VALVE
      POWER STEERING VALVE
      LIFT CYLINDER
      TILT CYLINDER
      POWER STEERING CYLINDER
      CONTROL VALVE
      MAST
      TABLE OF SPECIAL TOOLS
   MAINTENANCE STANDARD
      ENGINE AND ELECTRICAL PARTS
      ACCELERATOR PEDAL
      SPEEDOMETER SENSOR (OPTION)
      LOCATION OF SWITCHES AND SENSORS
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      TRANSMISSION CONTROL VALVE
      DRIVE SHAFT
      DIFFERENTIAL
      FINAL DRIVE
      REAR AXLE
      STEERING
      FRAME
      BRAKE PEDAL
      BRAKE VALVE
      FRONT BRAKE
      PARKING BRAKE
      CONTROL VALVE
      PRIORITY VALVE
      LIFT CYLINDER
      TILT CYLINDER
      POWER STEERING CYLINDER
      WORK EQUIPMENT
   STRUCTURE AND FUNCTION
      POWER TRAIN DIAGRAM
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      AUTOMATIC TRANSMISSION (OPTION)
      DRIVE AXLE
      STEERING AXLE
      STEERING SYSTEM
      BRAKE
      HYDRAULIC PUMPS
      TORQUE CONVERTER CHARGING PUMP
      LIFT CYLINDER
      TILT CYLINDER
      METER PANEL
      AS CONTROLLER (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
      HYDRAULIC CIRCUIT DIAGRAMS OF WORK EQUIPMENT, STEERING SYSTEM AND BRAKE
      ELECTRICAL CIRCUIT DIAGRAM
   TROUBLESHOOTING
      FUNCTIONS OF TROUBLESHOOTING TOOL AND CHECK OF FAILURE CODE
      FAILURE CODE TABLE
      TORQUE CONVERTER
      CONTROL VALVE
   CHECK ITEMS FOR EACH EQUIPMENT
      CHECK ITEMS FOR EACH EQUIPMENT
      Engine
      Power train
      Travel system
      Steering system
      Braking system
      Loading system
      Hydraulic system
      Chassis, safety system
      Overrall test
   CONVERSION TABLE
      Millimeters to Inches
      Inches to Millimeters
      Cubic meters to Cubic yards
      Cubic yards to Cubic meters
      Liter to U.S. Gallon
      U. S. Gallon to Liter
      Liter to U.K. Gallon
      U. K. Gallon to Liter
      Kilogram to Pound
      Pound to Kilogram
      kg/cm2 to Ib/in2
      kgm to Ft. Ib
      Temperature