Komatsu BX50 Series FD20/25/28/30/32/35-16 Diesel FG20/25/28/30/32/35-16 LPG/Gasoline Forklift Trucks set of Workshop Manuals (SM160)

Illustrated factory set of Workshop Manuals for Komatsu BX50 Diesel Forklift Trucks Models FD20-16, FD25-16, FD28-16, FD30-16, FD32-16, FD35-16, BX50 LPG Forklift Trucks Models FG20-16, FG25-16, FG28-16, FG30-16, FG32-16 and FG35-16.

This manuals will assist you in diagnosing, repairing, and adjusting for your diesel forklift truck or lpg forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   FD20-16 Diesel Forklift Truck (SN: 200001-)
   FD25-16 Diesel Forklift Truck (SN: 200001-)
   FD28-16 Diesel Forklift Truck (SN: 200001-)
   FD30-16 Diesel Forklift Truck (SN: 200001-)
   FD32-16 Diesel Forklift Truck (SN: 200001-)
   FD35-16 Diesel Forklift Truck (SN: 200001-)
   FG20-16 LPG Forklift Truck (SN: 200001-)
   FG25-16 LPG Forklift Truck (SN: 200001-)
   FG28-16 LPG Forklift Truck (SN: 200001-)
   FG30-16 LPG Forklift Truck (SN: 200001-)
   FG32-16 LPG Forklift Truck (SN: 200001-)
   FG35-16 LPG Forklift Truck (SN: 200001-)

The manual comprises two Workshop Manuals

1. Workshop Manual (FD20.16_SM160)
Format: PDF, 576 pages
Language: English
Table of Contents:
   Introduction
      ABOUT THIS MANUAL
      ENGINE SERIAL NUMBER LOCATION
      LIFT TRUCKS COVERED IN THIS PUBLICATION
      CHASSIS SERIAL RANGES AND EPA COMPLIANCE
      ANSI/ITSDF B56.1-2012 COMPLIANCE SERIAL NUMBER BREAKS
      K21/K25 ENGINE SERIAL NUMBER BREAKS
   General Information
      OUTLINE VIEW OF LIFT TRUCK
      SPECIFICATIONS
      LOAD CAPACITY CHARTS
      PERIODIC REPLACEMENT OF CONSUMABLE PARTS
      BASIC SAFETY PRECAUTIONS
      FIRE PREVENTION
      SAFETY CHECKS BEFORE STARTING OPERATION
      SAFE TRAVEL
      STOPPING AND PARKING
      LOADING OPERATIONS
      SAFETY IN INSPECTION AND MAINTENANCE
      HOISTING AND TOWING
      STRUCTURE AND STABILITY OF THE LIFT TRUCK
      SAFETY LABELS
      OPTIONAL SAFETY EQUIPMENT
      STANDARD TIGHTENING TORQUE
   Testing and Adjusting
      SERVICE DATA - GAS MODELS
      SERVICE DATA - DIESEL MODELS
      STEERING SYSTEM TROUBLESHOOTING
      DECOMPRESS HYDRAULIC PIPING
      GASOLINE ENGINE
      DIESEL ENGINE
      AIR CLEANER
      IGNITION TIMING (EXPORT MODELS)
      MEASURE COMPRESSION PRESSURE
      ADJUST VALVE CLEARANCE
      TORQUE CYLINDER HEAD MOUNTING BOLTS
      TORQFLOW TRANSMISSION CASE
      DIFFERENTIAL CASE
      HYDRAULIC TANK
      MEASURE HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS
      INCHING AND BRAKE PEDALS
      ACCELERATOR PEDAL (GAS MODELS)
      ACCELERATOR PEDAL (DIESEL MODELS)
      PARKING BRAKE LEVER
      WHEEL BRAKE
      BLEEDING AIR
      LUBRICANT LIST
      LUBRICANT AND GREASE LOCATIONS
   Removal and Installation
      GENERAL ASSEMBLY DIAGRAM
      WEIGHT TABLE
      MAST
      LIFT CYLINDER
      WHEEL BRAKE
      PARKING BRAKE CABLE
      STEERING AXLE
      STEERING VALVE
      POWER STEERING CYLINDER
      HYDRAULIC PUMP
      ENGINE
      POWER TRAIN
      DRIVE AXLE AND TRANSFER
   Disassembly and Assembly
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      DIFFERENTIAL
      ADJUST WHEEL BRAKE SHOE CLEARANCE
      BRAKE MASTER CYLINDER
      COMBINATION SWITCH
      RESERVOIR ASSEMBLY
      SOLENOID VALVE
      STEERING VALVE
      STEERING AXLE
      ASSEMBLY
      LIFT CYLINDER
      TILT CYLINDER
      CONTROL VALVE
      WORK EQUIPMENT
      FLOW DIVIDER
      HYDRAULIC PUMP
      UNIVERSAL JOINT
   Maintenance Standard
      TORQUE CONVERTER
      TORQFLOW TRANSMISSION
      TRANSMISSION CONTROL VALVE
      DIFFERENTIAL
      WHEEL BRAKE
      BRAKE MASTER CYLINDER
      BRAKE BOOSTER
      STEERING AXLE
      POWER STEERING CYLINDER
      LIFT CYLINDER
      TILT CYLINDER
      CONTROL VALVE
      FORKS
      UNIVERSAL JOINT
      HYDRAULIC PUMP
   Structure and Function
      TORQUE CONVERTER, GEAR PUMP, AND CONTROL VALVE
      BRAKE BOOSTER
      FLOW DIVIDER
      TILT CYLINDER
      HYDRAULIC CONTROL VALVE
      ISO CONTROLLER
      HYDRAULIC STEERING SYSTEM
      HYDRAULIC CIRCUIT DIAGRAM
      WHEEL BRAKE
      STEERING VALVE
      P-PORT OIL PRESSURE MEASURING PORT
      FUSE LOAD LIST
   Electrical Diagrams
      DIESEL TIER 2 (4D94LE ENGINE) S/N 200001A - 215882A 6-35
      DIESEL INTERIM TIER 4 (4D98E ENGINE) S/N 215883A - 219999A / 750875~ / A223001~ 6-37
      GASOLINE TIER 1 S/N 200001A - 205849A 6-39
      GASOLINE TIER 2 S/N 210001A - 219999A / 750875 - 751863 / A224001~ 6-41
      LPG TIER 1 S/N 200001A - 205849A 6-43
      LPG TIER 2 S/N 210001A - 219999A / 750875 - 751863 / A224001~ 6-45
      LPG CARB 2010 S/N 751863~ / A224001~ 6-47
      LPG CARB 2010 NEW KOPS (S/N IN DIAGRAM) 6-49
      LPG CARB 2010 NEW KOPS UL558 IFR (S/N IN DIAGRAM) 6-51
      LPS TIER 1 S/N 200001A - 205849A 6-53
      LPS TIER 2 S/N 210001A - 219999A / 750875 - 751863 / A224001~ 6-55
      DUAL TIER 1 FUEL S/N 200001A - 205849A 6-57
      DUAL TIER 2 FUEL S/N 210001A - 219999A / 750875 - 751863 / A224001~ 6-59
      DUAL CARB 2010 FUEL S/N 751863~ / A224001~ 6-61
      DUAL CARB 2010 FUEL NEW KOPS (S/N IN DIAGRAM) 6-63
      DUAL CARB 2010 FUEL NEW KOPS UL558 IFR (S/N IN DIAGRAM) 6-65
   Inspection and Maintenance
      ENGINE
      POWER TRAIN
      TRAVELING SYSTEM
      STEERING SYSTEM
      BRAKING SYSTEM
      WORK EQUIPMENT
      HYDRAULIC SYSTEM
      CHASSIS AND SAFETY SYSTEM
      OVERALL TEST
      E-MS Series Limited Free Lift 2-Stage Mast
      E-MD Series Full Free Lift 2-Stage Mast
      E-MT Series Full Free Lift 3-Stage Mast
      D/45D/55D MQ Quad Masts
   E-Series and Quad Masts
      E-MS Series LimitedFree Lift 2-Stage
      E-MD Series Full FreeLift 2-Stage
      E-MT Series Full FreeLift 3-Stage
      D/45D/55D MQ Quad

2. Workshop Manual (FD20.16_BEB16E1-06_SM160)
Format: PDF, 486 pages
Language: English
Table of Contents:
   SM160 BX50 SHOP SEPT 2006
      INTRODUCTION
      FED. EPA STATEMENT - K21/K25 ENGINES
      FED. EPA STATEMENT - 4D94LE ENGINES
      FORKLIFT MODEL TABLE
      CH. 00 - SAFETY
         SAFETY MANAGEMENT
         SAFE TRAVEL
         LOADING OPERATIONS
         STOPPING & PARKING
         INSPECTION & MAINTENANCE
      CH. 10 - GENERAL DATA & SPECIFICATIONS
         SPEC. TABLES - PNEUMATIC TRUCKS
         SPEC. TABLES - CUSHION TRUCKS
         PERIODIC REPLACEMENT - CONSUMABLE PARTS
         TORQUE TABLE - BOLTS
         TORQUE TABLE - PIPE JOINTS
      CH. 20 - TESTING & ADJUSTING
         SERVICE DATA TABLE - GASOLINE PNEUMATIC
         SERVICE DATA TABLE - GASOLINE CUSHION
         SERVICE DATA - DIESEL PNEUMATIC
         GASOLINE ENGINES
         DIESEL ENGINE
         AIR CLEANER SERVICING
         IGNITION TIMING
         FUEL INJECTION TIMING
         COMPRESSION - MEASURING
         VALVE CLEARANCE - ADJUSTING
         CYL. HEAD BOLTS - TORQUE
         TORQFLOW TRANSMISSION CASE
         DIFFERENTIAL CASE
         HYDRAULIC TANK
         HYDRAULIC DRIFT - LIFT & TILT CYL.
         INCHING & BRAKE PEDALS - ADJUSTMENT
         ACCELERATOR PEDAL - K21/K25 GASOLINE
         ACCELERATOR PEDAL - 4D94LE DIESEL
         PARKING BRAKE LEVER - ADJUST
         WHEEL BRAKE - ADJUST
         BLEEDING AIR
         FUEL & LUBE OIL CHART - GASOLINE
         FUEL & LUBE OIL CHART - DIESEL
      CH. 30 - REMOVAL & INSTALLATION
         EXPLODED VIEW - BX50
         WEIGHT TABLES - COMPONENTS
         MAST REMOVAL
         LIFT CYLINDER
         ENGINE
         TORQUE CONV., TRANS., DRIVE AXLE
         POWER TRAIN - ALIGNMENT
         STEERING AXLE & POWER STEERING
         WHEEL BRAKES
         CH. 40 - DISASSEMBLY & ASSEMBLY
         CH. 50 - MAINTENANCE STANDARD
         CH. 60 - STRUCTURE & FUNCTION
         CH. 80 - PERIODIC INSPECTION
         CH. 90 - CONVERSION TABLES
   E SERIES MD MAST
      Cover
         Special Definitions
         Introduction
         Truck System
         Requirements
         Mounting Bracket
         Installation
         Mast Installation
         Chain Inspection and Tension
         Upright Rail Lubrication
         Cylinder Bleeding
         Mast Skewing
         Single Function Internal Reeving
         Double Function Internal Reeving
         Periodic Maintenance
         Daily Inspection
         100 Hour Inspection
         500 Hour Inspection
         Section 4 Troubleshooting
         Mast Removal
         Main Lift Cylinder Description
         21
         Free Lift Cylinder Description
         Cylinder Operation
         Main Lift Cylinder Removal
         Free Lift Cylinder Removal
         Main Lift Cylinder Service
         Free Lift Cylinder Service
         Cylinder Bleeding
         Valve Cartridge Service
         Piston Removal
         Carriage
         Carriage Removal-Mast on Truck
         Carriage Removal-Mast on Floor
         Carriage Inspection
         Upright Description
         Upright Disassembly
         Upright Inspection
         Upright Reassembly
         Mast Skewing
         Chains
         Inspection and Tension
         Measuring Chain Stretch
         Free Lift Chain Adjustment
         Free Lift Chain Service
   E SERIES MS MAST
         Introduction
         Special Definitions
         Truck System Requirements
         Mounting Bracket Installation
         Mast Installation
         Chain Inspection and Tension
         Internal Reeving Installation
         Periodic Maintenance
         Daily Inspection
         100 Hour Inspection
         500 Hour Inspection
         Mast Removal
         Main Lift Cylinder Description
         Cylinder Operation
         Main Lift Cylinder Removal
         Main Lift Cylinder Service
         Cylinder Bleeding
         Valve Cartridge Service
         Piston Removal
         Carriage Description
         Carriage Removal-Mast on Truck
         Carriage Removal - Mast on Floor
         Carriage Inspection
         Upright Description
         Upright Operation
         Upright Disassembly
         Upright Inspection
         Uprights Reassembly
         Mast Skewing
         Chain Inspection and Tension
         Measuring Chain Stretch
         Main Lift Chain Adjustment
         Main Lift Chain Service