Komatsu CE50 FD40(Z)TU-10,FD45TU-10,FD50ATU-10 T3 Diesel,FG40(Z)TU-10,FG45TU-10,FG50ATU-10 T2 LPG Forklift Truck Service Manual (SM203)

Illustrated factory Service Manual for Komatsu CE50 Series Diesel Tier 3 Forklift Trucks Models FD40TU-10, FD40ZTU-10, FD45TU-10, FD50ATU-10, LPG Tier 2 Forklift Trucks Models FG40TU-10, FG40ZTU-10, FG45TU-10 and FG50ATU-10.

This manual will assist you in diagnosing, analyses, testing, and repair for your diesel forklift truck or lpg forklift truck.
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Covered Models (CE50 Series):
   FD40TU-10 Diesel Forklift Truck (SN: 133001-)
   FD40ZTU-10 Diesel Forklift Truck (SN: 133001-)
   FD45TU-10 Diesel Forklift Truck (SN: 133001-)
   FD50ATU-10 Diesel Forklift Truck (SN: 133001-)
   FG40TU-10 LPG Forklift Truck (SN: 133001-)
   FG40ZTU-10 LPG Forklift Truck (SN: 133001-)
   FG45TU-10 LPG Forklift Truck (SN: 133001-)
   FG50ATU-10 LPG Forklift Truck (SN: 133001-)

Format: PDF, 680 pages
Language: English
Table of Contents:
   Foreword and general information
      Safety notice
      How to read the shop manual
      Explanation of terms for maintenance standard
      Handling of electric equipment and hydraulic components
      Handling of new types of connectors used on engines
      How to read electric wire code
      Precautions when carrying out operation
      Standard tightening torque tables
      Conversion tables
   Specifications
      Dimensional diagram
      Diesel engine lift truck with SAA4D95LE-5-A engine (UL spec)
      Gasoline engine lift truck with EBT-TB45-2A/3A (UL spec)
      Weight table
      Lubricants
   Structure, function and maintenance standard
      Engine and cooling system
      Power train
      Steering system
      Brake system
      Undercarriage and frame
      Hydraulic system
      Work equipment
      Electric devices
   Standard value table
      Lift truck with SAA4D95LE-5-A engine (UL spec)
      Lift truck with EBT-TB45-2A/3A engine (UL spec)
   Testing and adjusting
      Check of troubleshooting software functions and failure codes
      Hydraulic piping pressure release procedure
      Replacement of engine oil and engine oil filter
      Replacement of fuel filter
      Cleaning of radiator
      Check of air cleaner and replacement of cleaner element
      Oil level check and oil replacement of differential case
      Oil replacement and strainer cleaning of Torqflow transmission
      Testing power train oil pressure
      Check of hydraulic tank
      Measurement of wear amount of service brake disc
      Check of parking brake
      Air bleeding procedure
      Adjustment of brake pedal
      Adjustment of inching pedal
      Measurement of cylinder hydraulic drift and hydraulic forward drift
      Adjustment of mast - Japan manufacture
      Adjustment of fork carriage - Japan manufacture
      Check of drive shaft for looseness, play and damage
      Check of diode
   Troubleshooting
      General information on troubleshooting
      Failure codes: ISO controller (UL spec)
      Electrical system (E-mode) SAA4D95LE-5-A engine (UL spec)
      Electrical system (E-mode) EBT-TB45-2A/3A engine (UL spec)
      Hydraulic and mechanical system (H-mode)
   Disassembly and assembly
      General information
      Engine and cooling system
      Power train components
      Hydraulic equipment
      Work equipment
      Electric devices
   U.S. manufactured masts
      D/100D/110D-MS 2-Stage Masts
      D/100D/110D-MT 3-Stage Masts
      D-Series Sideshifter
      E-Series Sideshifter
   Yearly inspection criteria
   Diagrams and drawings
      Hydraulic circuit
      Electrical circuit - UL spec