Komatsu FD50-8,FD60-8,FD70-8,FD80-8 (SN:46001-) Diesel; FG50-7,FG60-7,FG70-7 (SN:40001-) LPG Forklift Truck Shop Manual (BED08E1-01)

Illustrated factory Workshop Manual for Komatsu Diesel Forklift Trucks Models FD50-8, FD60-8, FD70-8, FD80-8, LPG Forklift Trucks Models FG50-7, FG60-7 and FG70-7.

This manual will assist you in diagnosing, repairing, and adjusting for your diesel forklift truck or lpg forklift truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   FD50-8 Diesel Forklift Truck (SN: 46001-)
   FD60-8 Diesel Forklift Truck (SN: 46001-)
   FD70-8 Diesel Forklift Truck (SN: 46001-)
   FD80-8 Diesel Forklift Truck (SN: 46001-)
   FG50-7 LPG Forklift Truck (SN: 40001-)
   FG60-7 LPG Forklift Truck (SN: 40001-)
   FG70-7 LPG Forklift Truck (SN: 40001-)

Format: PDF, 336 pages
Language: English
Table of Contents:
   FOREWORD
   GENERAL AND SPECIFICATIONS
      Specifications (FG50-7, FD50-8)
      Specifications (FG60-7, FD60-8)
      Specifications (FG70-7, FD70-8)
      Specifications (FD80-8)
      Periodic replacement of consumable parts
      Safety items for maintenance
      Standard tightening torque
      How to use loctite
      Conversion table
   TESTING AND ADJUSTING
      Service data
      Gasoline engine
      Diesel engine
      Air cleaner
      Method of adjusting ignition timing
      Method of adjusting injection timing
      Measuring method for compression
      Adjustment method for valve clearance
      Tightening torque for cylinder head mounting bolts
      Adjusting accelerator pedal
      Adjusting brake/inching pedal
      Wheel brake
      Accumulator for brake
      Adjusting parking brake
      TORQFLOW transmission case
      Differential case
      Hydraulic tank
      Measuring hydraulic drift of lift cylinder, tilt cylinder
      Adjusting mast
      Adjusting finger bar
      Cooling system
      Bleeding air
      Specified fuel, lubricating oil, and fluid
      Lubricating table
   REMOVAL AND INSTALLATION
      Unit assembly position
      Weight table
      Removal and installation flowchart
      Overall disassembly and assembly drawing
      Lift cylinder
      Mast
      Engine
      Torque converter + transmission
      Drive axle
      Steering axle and power steering
      Wheel brake
      Standard tightening torque
      How to use loctite
   DISASSEMBLY AND ASSEMBLY
      Disassembly drawing
      Torque converter
      TORQFLOW transmission
      Propeller shaft
      Differential
      Drive axle (Front axle)
      Wheel brake
      Parking brake
      Steering axle (Rear axle)
      Brake pedal
      Combination switch
      Master back and master cylinder assembly
      Brake valve
      Steering valve
      Hydraulic pump
      Control valve
      Hydraulic cylinder
      Mast
      Special tool list
   MAINTENANCE STANDARD
      Torque converter
      Transmission
      Transmission control valve
      Propeller shaft
      Differential
      Final drive
      Steering axle (Rear axle)
      Master back and master cylinder assembly
      Brake valve
      Wheel brake
      Parking brake
      Hydraulic pump (Single type)
      Hydraulic pump (Tanden type)
      Power steering cylinder
      Lift cylinder
      Tilt cylinder
      Mast
      Control valve
   STRUCTURE AND FUNCTION
      Power train
      Torque converter and transmission control valve
      Work equipment control valve
      Hydraulic circuit diagram
      Brake system
      Master back, master cylinder
      Brake valve
      Assembly drawings
      Accelerator pedal (FG50/60/70-7 (TB42 engine))
      Accelerator pedal (FD50/60/70-8 (6D102E engine))
      Accelerator pedal (FD80-8 (SA6D102E engine))
      Brake and inching pedal (5 – 7 ton)
      Brake and inching pedal (8 ton)
      Parking brake
      Torque converter
      TORQFLOW transmission
      Differential
      Front axle (5 – 7 ton)
      Front axle (8 ton)
      Steering axle (5 – 7 ton)
      Steering axle (8 ton)
      Brake piping (FD50/60/70-8)
      Brake piping (FD80-8)
      Work equipment hydraulic piping diagrams (FD50/60/70-8)
      Work equipment hydraulic piping diagrams (FD80-8)
      Mast
      Electrical (5 – 7 ton)
      Electrical (8 ton)
      Electrical circuit diagram (Gasoline engine truck (TB42 engine))
      Electrical circuit diagram (Diesel engine truck (S6D102E engine, FD50, 60, 70-8))
      Electrical circuit diagram (Diesel engine truck (SA6D102E engine, FD80-8))
      Speedometer (option)
      Hinged fork (For 5 – 6 ton models, fixed guard type: HFF607)
      Side shift (For 5 – 6 ton models: FSE607)
      Clamp base (For 5 – 6 ton models: CBW607) .
   TROUBLESHOOTING
      Engine
      Electrical system
      TORQFLOW system
      Steering system
      Brake system
      Hydraulic system
   CHECK ITEMS FOR EACH EQUIPMENT
      Engine
      Power train
      Travel system
      Steering system
      Braking system
      Load system
      Hydraulic system
      Body safety system, Overall test.