Komatsu KDC614 Diesel Engines (USA) set of Service Manuals (CEBD614)

Illustrated factory set of Service Manuals for Komatsu Diesel Engines Models KDC614.

This manuals will assist you in diagnosing, repairing, adjusting, troubleshooting, assembling, and disassembling for your diesel engine.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models (USA):
   KDC614

The manual comprises 2 documents, including the Workshop Manual, and Diagnostic and Repair Manual

1. Workshop Manual (CEBD614SH0)
Format: PDF, 462 pages
Language: English
Table of Contents:
   Introduction
      About the Manual
      General Cleaning Instructions
      General Repair Instructions
      General Safety Instructions
      Generic Symbols
      Glossary of Terms
      How To Use This Manual
      Illustrations
   Engine and Component Identification
      Engine Diagrams
      Engine Identification
      General Engine Specifications
   Engine Disassembly and Assembly
      Engine - Assembly
      Engine - Disassembly
      Engine Disassembly and Assembly - Service Tools
      General Information
   Cylinder Block
      Camshaft Bore Expansion Plug - Installation
      Camshaft Bushing Bore - Cleaning
      Camshaft Bushing - Installation
      Camshaft Bushing - Removal
      Camshaft - Cleaning and Inspection for Reuse
      Camshaft Gear - Replacement
      Connecting Rod Bearings - Cleaning and Inspection for Reuse
      Connecting Rod Bushing - Replacement
      Connecting Rods - Bend and Twist Inspection
      Connecting Rods - Cleaning and Inspection for Reuse
      Crankshaft - Cleaning and Inspection for Reuse
      Crankshaft Gear - Replacement
      Cylinder Block - Cleaning in a Hot Tank
      Cylinder Block - Cleaning with Solvent
      Cylinder Block - Disassembly
      Cylinder Block - Exploded View
      Cylinder Block - General Information
      Cylinder Block - Inspection For Reuse
      Cylinder Block - Preparation for Cleaning
      Cylinder Block - Service Tools
      Cylinder Head Capscrews - Cleaning and Inspection for Reuse
      Cylinder Liners - Cleaning and Inspection for Reuse
      Dowel Pins (Cylinder Head) - Removal
      Engine Dataplate - Replacement
      Engine Lifting Brackets - Cleaning and Inspection for Reuse
      Expansion Plug - Installation
      Gear Cover - Cleaning and Inspection for Reuse
      Gear Housing - Cleaning and Inspection for Reuse
      Main Bearing Caps and Capscrews - Cleaning and Inspection for Reuse
      Main Bearings - Cleaning and Inspection for Reuse
      Pistons - Cleaning and Inspection for Reuse
      Rear Cover - Cleaning and Inspection
      Vibration Damper - Cleaning and Checking for Reuse
   Cylinder Head
      Cylinder Head Capscrew - Cleaning and Inspection
      Cylinder Head - Cleaning and Inspection for Reuse
      Cylinder Head - Exploded View
      Cylinder Head - General Information
      Cylinder Head - Pressure Testing
      Cylinder Head - Rebuild
      Cylinder Head - Service Tools
      Cylinder Head - Vacuum Testing Valve Seating
      Cylinder Head - Valve Guide Replacement
      Cylinder Head - Valve Seat Insert Replacement
      Free Length - Measurement
   Rocker Levers
      Crankcase Breather Tube - Cleaning and Inspection for Reuse
      Rocker Assembly Oil Manifold - Cleaning . and Inspection for Reuse
      Rocker Lever Assembly - Cleaning and Inspection
      Rocker Lever Assembly - Exploded View
      Rocker Lever Assembly - General Information
      Valve Cover - Cleaning and Inspection for Reuse
   Valve Tappets and Push Rods
      Push Rods - Reuse Cleaning and Inspection for
      Valve Tappet Cleaning and Inspection for Reuse
      Valve Tappets and Push Rods - Exploded View
      Valve Tappets and Push Rods - General Information
   Fuel Systems
      Fuel Injection Pump Gaskets and Seals - Replacement
      Fuel System - General Information
      Fuel Transfer Pump - Exploded View
      Fuel Transfer Pump - Rebuild
      RQVK Governor Fuel Shutoff Solenoid - Adjustment
      RSV Governor Fuel Shutoff Solenoid - Orientation and Adjustment
      Shutdown Lever or Spring - Replacement
   Injectors and Fuel Lines
      Fuel Drain Manifold - Inspection
      Fuel Lines, High Pressure - Cleaning and Inspection for Reuse
      Fuel Lines, Low Pressure - Cleaning and Inspection for Reuse
      Injector - Chatter Testing
      Injector - Spray Testing
      Injectors and Fuel Lines - Exploded View
      Injectors and Fuel Lines - General Information
      Injectors and Fuel Lines - Service Tools
      Injectors - Cleaning and Inspection for Reuse
   Lubricating Oil System
      Lubricating Oil Dipstick - Calibration
      Lubricating Oil Pan - Cleaning and Inspection for Reuse
      Lubricating Oil Pump - Cleaning and Inspection for Reuse
      Lubricating Oil System - Exploded View
      Lubricating Oil System - General Information
      Lubricating Oil System - Service Tools
      Lubricating Oil Temperature Thermostat - Cleaning and Inspection
      Oil Cooler Cover - Disassembly and Assembly
      Oil Cooler Element - Cleaning and Inspection for Reuse
      Oil Filter Bypass Valve - Replacement
      Oil Pressure Regulating Valve - Cleaning and Inspection
   Cooling System
      Belt Tensioner Inspection
      Coolant Filter Shutoff Valve - Cleaning and Inspection for Reuse
      Cooling System Components - Exploded View
      Cooling System - General Information
      Cooling System - Service Tools
      Fan Hub - Cleaning and Inspection for Reuse
      Fan Hub - Rebuild
      Thermostat Housing Cleaning and Inspection Reuse
      Thermostat - Inspection
      Water Outlet Connection - Cleaning and Inspection for Reuse
      Water Pump Assembly - Cleaning and Inspection for Reuse
   Drive Units
      Accessory Drive Adapter - Cleaning and Inspection for Reuse
      Accessory Drive Adapter - Exploded View
      Accessory Drive Adapter - Rebuild
      Accessory Drive - General Information
      Drive Units - Service Tools
   Air Intake System
      Aftercooler Assembly - Cleaning and Inspection for Reuse
      Aftercooler Assembly - Rebuild
      Air Crossover Tube - Cleaning and Inspection for Reuse
      Air Intake System - Exploded View
      Air Intake System - General Information
      Air Intake System - Service Tools
      Air Transfer Pipe - Cleaning and Inspection for Reuse
      Intake Manifold Cover - Cleaning and Inspection for Reuse
      Turbocharger - Cleaning and Inspection for Reuse
   Exhaust System
      Exhaust Manifold - Cleaning and Inspection for Reuse
      Exhaust Manifold - Exploded View
      Exhaust Manifold Outlet Connection - Cleaning and Inspection for Reuse
      Exhaust Manifold Turbocharger Mounting Stud - Replacement
      Exhaust System - General Information
   Air Equipment
   Electrical Equipment
   Engine Testing
      Blowby Measurement
      Engine Dynamometer Test - Engine Run-In
      Engine Dynamometer Test - Installation of the Engine
      Engine Dynamometer Test - Performance Checking
      Engine Painting
      Engine Run-In Procedure - "In-Chassis"
      Engine Run-In - General Procedures
      Engine Storage - Long Term
      Engine Storage - Short Term
      Engine Testing - Component Identification and Diagrams
      Engine Testing - General Information
      Engine Testing - General Specifications
      Engine Testing - Service Tools
      Fuel Injection Pump - Idle Speed Adjustment
      General Engine Test Procedure - In Chassis
   Instruments and Controls
   Mounting Adaptations
      Engine Support Bracket, Front - Cleaning and Inspection for Reuse
      Flexplate Assembly - Cleaning and Inspection for Reuse
      Flywheel - Cleaning and Inspection for Reuse
      Flywheel Housing - Assembly (Wet Clutch Application)
      Flywheel Housing - Cleaning and Inspection for Reuse
      Flywheel Ring Gear - Replacement
      Mounting Adaptations - Exploded View
      Mounting Adaptations - General Information
      Mounting Adaptations - Service Tools
   Specifications and Torque Values
      Air Compressor Inspection Specifications
      Air Compressor Torque Values
      Capscrew Markings and Torque Values
      Component Specificati

2. Diagnostic and Repair Manual (CEBD614TR1)
Format: PDF, 483 pages
Language: English
Table of Contents:
   Introduction
      About the Manual
      General Cleaning Instructions
      General Repair Instructions
      General Safety Instructions
      Generic Symbols
      Glossary of Terms
      How To Use This Manual
      Illustrations
   Engine and Component Identification
      Engine Diagrams
      Engine Identification
      General Engine Specifications
   Troubleshooting Logic
      T - Troubleshooting
      Troubleshooting Symptoms Charts
   Cooling System
      Belt Tensioner - Replacement
      Cooling System - Diagnosing Malfunctions
      Cooling System - Flow Diagrams
      Cooling System - General Information
      Cooling System - Maintenance
      Cooling System - Service Tools
      Cooling System - Specifications
      Drive Belt - Replacement
      Fan Hub - Replacement
      Fan Pulley - Replacement
      Thermostat - Replacement
      Water Pump - Replacement
   Lubricating Oil System
      Internal Engine Damage - Checking
      Lubricating Oil Cooler Element and Gasket - Replacement
      Lubricating Oil Dipstick - Calibration
      Lubricating Oil Dipstick Tube - Replacement
      Lubricating Oil Filter - Changing
      Lubricating Oil Leaks (External) - Checking
      Lubricating Oil Level - Checking
      Lubricating Oil Pan - Draining
      Lubricating Oil Pan - Filling
      Lubricating Oil Pan, Suction Tube and Gasket - Replacement
      Lubricating Oil Pressure Regulator, Valve and Spring - Replacement
      Lubricating Oil Pump - Replacement
      Lubricating Oil System - Diagnosing Malfunctions
      Lubricating Oil System - Flow Diagram
      Lubricating Oil System - General Information
      Lubricating Oil System - Service Tools
      Lubricating Oil System - Specifications
      Lubricating Oil Temperature Thermostat - Replacement
   Combustion Air System
      Aftercooler and Gasket - Replacement
      Air Crossover Tube - Replacement
      Combustion Air System - Diagnosing Malfunctions
      Combustion Air System Flow - General Information
      Combustion Air System - Service Tools
      Exhaust Manifold and Gaskets - Replacement
      Intake Air and Exhaust System Specifications
      Intake Manifold Cover and Gasket - Replacement
      Turbocharger Boost Pressure Specifications
      Turbocharger - Replacement
   Compressed Air System
      Air Compressor Carbon Buildup - Checking
      Air Compressor Gasket Leaks - Checking
      Air Compressor - Replacement
      Air Governor and Compressor Valve - Checking
      Air Governor - Checking
      Compressed Air System Flow Diagrams
      Compressed Air System General Information
      Compressed Air System Specifications
   Fuel System
      AFC Tube - Replacement
      Fuel Drain Manifold - Replacement
      Fuel Filter Head Adapter - Replacement
      Fuel Injection Pump - Replacement
      Fuel Shutoff Solenoid - Replacement
      Fuel System Components and Flow
      Fuel System Diagnosing - Malfunctions
      Fuel System - Service Tools
      Fuel System Specifications
      Fuel Transfer Pump - Replacement
      High Pressure Fuel Lines - Replacement
      Idle Speed - Adjustment
      Injector - Replacement
      Low Pressure Fuel Line - Replacement
   Electrical System
      Alternator - Replacement
      Coolant Temperature Sensor - Replacement
      Electrical System Description and Operation
      Electrical System - Diagnosing Malfunctions
      Electrical System - Service Tools
      Engine Block and Coolant Heater (750 and 500 Wats) - Replacement
      Lubricating Oil Pan Heater - Replacement
      Lubricating Oil Pressure Switch - Replacement
      Starting Motor - Replacement
   Base Engine Components
      Base Engine Components - General Information
      Base Engine Components - Service Tools
      Camshaft Gear - Replacement
      Camshaft - Replacement
      Connecting Rod Bearings - Replacement
      Connecting Rods - Replacement
      Crankcase Breather Tube - Replacement
      Crankshaft Gear - Replacement
      Cup Plug - Replacement
      Cylinder Head Pressure Test
      Cylinder Head - Replacement
      Cylinder Liners - Replacement
      Engine Compression - Checking
      Engine Dataplate - Replacement
      Flywheel Housing - Replacement
      Flywheel - Replacement
      Flywheel Ring Gear - Replacement
      Gear Cover - Replacement
      Gear Housing - Replacement
      Main and Thrust Bearings - Replacement
      Pipe Plug - Replacement
      Pistons and Rings - Replacement
      Push Rod - Replacement
      Rocker Lever Diagnosing - Malfunctions
      Rocker Lever - Replacement
      Seal, Front Crankshaft - Replacement
      Seal, Rear Crankshaft - Replacement
      Timing Pin Assembly - Installation
      Valve Cover - Replacement
      Valve Lash - Adjustment
      Valve Tappet - Replacement
      Vibration Damper - Replacement
      Wear Sleeve, Front Crankshaft - Replacement
      Wear Sleeve, Rear Crankshaft Seal - Replacement
   Engine Testing
      Blowby Measurement
      Engine Run-In Procedure
      Engine Testing - General Information
      Engine Testing - General Specifications
      Engine Testing - Service Tools
      General Engine Test Procedures
   Engine Removal and Installation
   V - Engine Component Specifications
      Capscrew Markings and Torque Values
      Component Specifications and Torque Values
      Drive Belt Tension
      Newton-Meter to Foot-Pound Conversion Chart
      Pipe Plug Torque Values
      Specifications - General Information
      Tap-Drill - U.S. > Customary and Metric
      Weight and Measures - Conversion Factors
   L - Service Literature
   Index